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Diesel Cayenne and VW emission issue

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Old 08-02-2019, 05:54 PM
  #6316  
JRoach
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Kevin,

Were you concerned about knocking any debris loose that would later end up in the cylinder?

I did a quick peak down the tube and I don't think mine is that bad (maybe 1/16' or less) at 55k miles. Going to continue to monitor/investigate.
Old 08-02-2019, 10:32 PM
  #6317  
KBell
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No

There really was not much carbon buildup past the first turn in the intake manifold.
I used a tooth brush to pull the carbon out, and a vacuum right there at the manifold opening to suck all the stuff.
Once I was satisfied with the tooth brush cleaning, then I slowly stuck the vacuum in the Manifold.
Cayenne is running well.
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RS-America (08-05-2019)
Old 08-11-2019, 07:16 PM
  #6318  
Rupert16
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Default Cayenne Diesel ProVent 200 installation.


Replacement Vent hose if needed.

Turbo inlet connection

Valve cover connection with factory Vent valve.

Removing Vent hose from Valve outlet.







Coalescing filter, I have 2 one always cleaned ready to go. Wash dirty one with Vasol squeeze dry and store until next time.

Compression Inserts I used.

Prefit of parts.



Hi Dear Cayenne Diesel fans,

I finally have had some time to install my Mann ProVent 200 Catch Can, and here are the photos from start to finish.
My original plan was to mount the unit off the air filter and passenger side engine compartment frame.
Upon removing the compartment covers, I realized a better place was the back of the fan housing as my photos show.
I have tried to show the parts I made and compression inserts used to fasten my two custom brackets too the housing, this has worked tremendously well.
I used the original vent line by cutting it into two and heat bending the pieces to suit the fwd running hoses, 1 inch in (id) nothing smaller.
You can see by the two modified vent hoses, that I was able to Sweat heat and shrink them on to my copper connectors, for good measure I used a couple of Spring Clamps.
The only tricky part was feeding the two hoses fwd from there original fitting positions, a little patience works wonders.
I have fed a vinyl hose from the lower drain of the ProVent filter, to the frame with a Brass valve for periodic draining.
Finally I modified the passenger side trim to accommodate the height and width of the filter.
I hope my photos help others to install there own systems.
Folks I'm sorry for not getting all the photos up in one go, I'm a novice at this will send the rest later.
I apologize.

Cheers,
Murray
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ChrisTDI (09-01-2022)
Old 08-11-2019, 07:55 PM
  #6319  
Rupert16
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Default Cayenne Diesel ProVent 200 installation.

Hello again,

I'm sorry but my second batch of photos won't upload onto the forum site, I'll have to try later.

Murray.
Old 08-11-2019, 08:14 PM
  #6320  
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Default Cayenne Diesel ProVent 200 installation.

Here goes nothing!

The completing of my installation.

Murray.






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Old 08-12-2019, 12:30 PM
  #6321  
r553
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Murray,
Thanks for posting your installation. My installation of the APR catch can was eerily similar to yours. Being lazy I was able to hang the APR catch can mounting bracket off of an existing air filter mounting bolt.

Rob
Old 08-12-2019, 12:47 PM
  #6322  
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Default Catch Can:

Thanks Rob,

As I mentioned before, I’d be Leary of any Filter Can that doesn’t have any pressure relief valves.
I experienced problems with a unit I bought from the UK, I installed it on my Mitsubishi Pajero RHD Diesel I important from Japan. After a few hundred kilometres I noticed a pressure buildup, that’s when I found the Mann ProVent 200 back 2009.
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Old 08-13-2019, 06:54 AM
  #6323  
djwpe
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So today my 2014 CD threw a “check DPF” alert. After stopping for 2 hours and restarting, the alert was gone. Has anyone else seen this alert?
Old 08-13-2019, 03:15 PM
  #6324  
BrewDude
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Originally Posted by djwpe
So today my 2014 CD threw a “check DPF” alert. After stopping for 2 hours and restarting, the alert was gone. Has anyone else seen this alert?
MC Serch...

https://rennlist.com/forums/cayenne-...te-filter.html

Doesn't go into a whole lot of detail, but sound like to me the system tried to do a DPF regeneration and found something awry.

Scan it for codes and see what popped.
Old 08-13-2019, 03:59 PM
  #6325  
petery
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Originally Posted by djwpe
So today my 2014 CD threw a “check DPF” alert. After stopping for 2 hours and restarting, the alert was gone. Has anyone else seen this alert?
It happened to me on my 2016 CD (80000 miles) back in June so I called my SA and scheduled an appointment. The next day it was gone so I called my SA and he told me to call him back if I get the alert again. So far I haven't seen the alert again. My SA didn't think it was a big deal.


Check DPF
Old 08-14-2019, 04:29 AM
  #6326  
skiahh
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I'd make PCNA do the service. It's not easy... or cheap. And their damn fix is probably causing our DPFs to goober up quicker than they would have before.

They won't do anything else without a code, so it threw the code. Make them fix it.
Old 08-14-2019, 03:33 PM
  #6327  
r553
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For what it is worth at 37.5K miles ( 2.5K after the fix ) my CD threw a diesel pre-heater light along with loss of power and no cruise control. Dealer found fault codes P05A300 and P040300 and wound up replacing the DPF which had to come from Germany.


At 40K I got a CEL and they replaced the EGR valve.
Old 08-14-2019, 03:34 PM
  #6328  
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Originally Posted by r553
For what it is worth at 37.5K miles ( 2.5K after the fix ) my CD threw a diesel pre-heater light along with loss of power and no cruise control. Dealer found fault codes P05A300 and P040300 and wound up replacing the DPF which had to come from Germany.

At 40K I got a CEL and they replaced the EGR valve.
Funny - that's exactly my story. I'm on my second EGR cooler and the service manager said they had issues with the first batch which caused around 90% of them to come back..
Old 08-14-2019, 05:07 PM
  #6329  
skiahh
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Interesting. Neither of our CDs, both at about 20K post fix, have done that.

Yet....
Old 08-15-2019, 11:02 PM
  #6330  
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Question,
In the Porsche Cayenne parts list .PDF it lists for the Diesel Particulate Filter Part Number: 958-113-023-EX that replaces: 958-113-023-60
-- Is the -EX for the post fix and -60 pre fix?
-- Are these interchangeable?

Here is a link to the parts list:
https://drive.google.com/open?id=1od...esvDChQLqL_BVL


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