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Porsche 944 Turbo restomod

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Old 06-04-2020, 08:56 PM
  #256  
rcarpi2
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Originally Posted by Frank@Work
Tomorrow I can start the engine again and check for oil leaks.

For now some pictures of the AugTronic ECU install:

MAP sensor on the right and EBC on the left:


Temperature sensor in the intercooler piping in front of the throttle vavle:


Wated spark ignition coils:








AFM replacement pipe:






Modified ECU (AugTronic ECU):




All installed:
Where did you get the Wasted Spark mount and the Airbox pipe?
Old 06-05-2020, 04:18 AM
  #257  
Frank@Work
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In the UK at https://www.partsforporsche.co.uk/55-augment-automotive.

I do think Lindsey Racing can supply AugTronic parts.

Originally Posted by rcarpi2
Where did you get the Wasted Spark mount and the Airbox pipe?
Old 06-05-2020, 03:35 PM
  #258  
finally!
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Nice build!

Curious, what are the things in circles?


Wouldn't it be better to have the fuel hose arrow is pointing to, up higher away from heat, headers, etc.?
Old 06-05-2020, 04:04 PM
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Green circle: brake wear indicator and abs sensor wiring. I have removed the ABS system and the brake wear sensors. To remove the brake wear sensor light on the dash I have shorted the wiring which is seen in the green circle.

The fuel lines are covered in a heat shielding and I did route the line along the fuel line and then strait to the hole in the body.



Originally Posted by finally!
Nice build!

Curious, what are the things in circles?


Wouldn't it be better to have the fuel hose arrow is pointing to, up higher away from heat, headers, etc.?
Old 06-05-2020, 10:23 PM
  #260  
rcarpi2
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Originally Posted by Frank@Work
In the UK at https://www.partsforporsche.co.uk/55-augment-automotive.

I do think Lindsey Racing can supply AugTronic parts.
Thanks.. but I dont see the mount for the wasted spark ... the picture you have shows a very nice integrated mount for the Beru unit to attached to the Cam Cover... where'd you get that?
Old 06-06-2020, 01:03 AM
  #261  
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Originally Posted by rcarpi2
Thanks.. but I dont see the mount for the wasted spark ... the picture you have shows a very nice integrated mount for the Beru unit to attached to the Cam Cover... where'd you get that?
it came with the wasted spark kit kit I’ve ordered from https://www.partsforporsche.co.uk/55-augment-automotive.
Not sure they sell it seperately (they don’t for the Tial wastegate adapter plates). Just send them an email.
Old 06-06-2020, 06:03 AM
  #262  
Frank@Work
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I think I have found the problem causing the oil leak.
The inside of the (ofcourse brand new) cam shaft oil seal did not had a good seal to the spacer sleeve.
I have ordered a new spacer sleeve and a new seal and have to wait again :-(

But, pretty confident that this will solve my oil leak!

Last edited by Frank@Work; 06-06-2020 at 10:28 AM. Reason: typo
Old 06-06-2020, 10:22 AM
  #263  
mj951
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Engine bay looks great, congratulations.
Almost there!
Old 06-06-2020, 10:28 AM
  #264  
Frank@Work
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It's definetely the camshaf seal!
In the early days the oil seal was a 47-30-7.
Nowadays you will receive a 47-32-7 oil seal when ordering a new camshaft seal. However, my spacer sleeve has an outer diameter of 30 mm. The 32 mm seal will never seal!
Old 06-09-2020, 08:58 PM
  #265  
JRB48
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Default Wow!

Thanks so much for all the great pics. Outstanding job! BTW, would you be kind enough to tell me where I could get a .73 fifth gear?
Old 06-10-2020, 02:28 AM
  #266  
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Originally Posted by JRB48
Thanks so much for all the great pics. Outstanding job! BTW, would you be kind enough to tell me where I could get a .73 fifth gear?
I asked my gearbox rebuilder for a taller fifth gear and suggested (I think a.78). He has a lot of experience with Porsche gearboxes and mentioned that a .73 is available. I’m not sure from which gearbox.

in a few weeks I can tell you if it is a good fit.
Old 06-10-2020, 02:51 AM
  #267  
DFASTEST951
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You can get a taller fifth gear from a n/a tranny. Not sure of the gear ratio but it fits and mine was built by Scott Dewitt of Advanced Automotion.
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Old 06-11-2020, 09:18 AM
  #268  
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Originally Posted by DFASTEST951
You can get a taller fifth gear from a n/a tranny. Not sure of the gear ratio but it fits and mine was built by Scott Dewitt of Advanced Automotion.
Geez...Hey Joe...:-)
Old 06-13-2020, 05:25 AM
  #269  
DFASTEST951
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Hey Patrick! Yeah I know, it's been a while. How are you buddy?
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Old 07-17-2020, 10:14 AM
  #270  
Frank@Work
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Angry

Just a quick (pictureless) update:

I had the car running, but heard a knocking sound coming from somewhere near the transmission tunnel. At first I ignored it, because I thought it was the exhaust hitting a bolt in the transmission tunnel. It turned out to be the reference sensor marking on the flywheel touching my brand new reference sensor. I had gapped the sensor bracket with an old sensor while using a 2 mm spacer ring for the speed sensor. Why did I use the 2 mm spacer? Because it came with the car! Using this spacer resulted in a perfect gapped speed sensor, but a reference sensor mark just hitting the reference sensor.
After regapping the sensor bracket the car did not start.
Retried --> No start
Retried --> No start

FYI: retrying meant
- taking of the intake manifold
- removing the sensors
- loosening the bracket
- putting in the modified old sensor (with a 0.8 mm ring attached)
- fastening the bracket
- removing the old sensor
- inserting the sensors
- re-assamble the intake manifold

I did that several times with no luck!

This week I received a brand new sensor bracket en two new sensors and while regapping the bracket noticed a minor coolant leak from the heater valve. I have probably wrecked the heater valve with all the fooling around with the sensors. Now I'm waiting for a new heater valve. I will have to drain some of the (Evans waterless) coolant to don't make a mess replacing the heater valve.

If the car won't start in the next couple of days I probably will take the engine out and go for a LS swap!
All nightmares on working on an 944 Turbo engine are coming back to me from a distant past.



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