Transfer case
#1171
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I followed the DIY forum instructions on changing the TC fluid and it went pretty much without a hitch...except it appears that I may not have enough fluid. I pumped the entire liter white bottle of Porsche brand TC/transmission fluid (000-043-305-63-OEM) into the TC but it did not overflow out of the top filler hole.
I thought it was suppose to take only 0.8 liter? I have very little fluid left in the bottom of the bottle.
I also re-used the filler and drain hole bolts without using additional sealant and so far no leaking. I just hand tightened judiciously without using a torque wrench to avoid cracking the TC case. I marked the original positions with a permanent marker and when I tightened I noticed they went past the original point by about a quarter turn, probably because I didn't add additional bolt sealant.
Think it's safe to drive the car or I better get another bottle and fill until it overflows?
I thought it was suppose to take only 0.8 liter? I have very little fluid left in the bottom of the bottle.
I also re-used the filler and drain hole bolts without using additional sealant and so far no leaking. I just hand tightened judiciously without using a torque wrench to avoid cracking the TC case. I marked the original positions with a permanent marker and when I tightened I noticed they went past the original point by about a quarter turn, probably because I didn't add additional bolt sealant.
Think it's safe to drive the car or I better get another bottle and fill until it overflows?
#1172
Three Wheelin'
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I followed the DIY forum instructions on changing the TC fluid and it went pretty much without a hitch...except it appears that I may not have enough fluid. I pumped the entire liter white bottle of Porsche brand TC/transmission fluid (000-043-305-63-OEM) into the TC but it did not overflow out of the top filler hole.
I thought it was suppose to take only 0.8 liter? I have very little fluid left in the bottom of the bottle.
I also re-used the filler and drain hole bolts without using additional sealant and so far no leaking. I just hand tightened judiciously without using a torque wrench to avoid cracking the TC case. I marked the original positions with a permanent marker and when I tightened I noticed they went past the original point by about a quarter turn, probably because I didn't add additional bolt sealant.
Think it's safe to drive the car or I better get another bottle and fill until it overflows?
I thought it was suppose to take only 0.8 liter? I have very little fluid left in the bottom of the bottle.
I also re-used the filler and drain hole bolts without using additional sealant and so far no leaking. I just hand tightened judiciously without using a torque wrench to avoid cracking the TC case. I marked the original positions with a permanent marker and when I tightened I noticed they went past the original point by about a quarter turn, probably because I didn't add additional bolt sealant.
Think it's safe to drive the car or I better get another bottle and fill until it overflows?
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ahimanic (02-18-2021)
#1173
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Well, I did it on the street. While I can't guarantee it's completely level but it looks level to the eyes.
I didn't jack it up either, I just set the air suspension at the highest level so I can crawl under.
I didn't jack it up either, I just set the air suspension at the highest level so I can crawl under.
#1174
Three Wheelin'
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That is how I do my car too. I'm guessing but I bet your car was on a slight incline nose down... And if it took a full quart then you may be slightly overfilled. Is it enuff to create a problem? I doubt it. But it is easy enough to correct. If you pull the top plug and put your finger in the hole and can feel the fluid level I would leave.
#1175
Race Director
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50ml one way or another won't have a material impact here.
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ahimanic (02-17-2021)
#1176
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I’d park it on a geniune level and take out the filler plug. Maybe some oil runs out, so be ready with a pan. And if not, poke a finger in and find out what the level is. Remove all doubts so you’re happy driving down the road 😊.
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ahimanic (02-17-2021)
#1177
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Thanks! All great suggestions.
I did stick my finger in the fill hole but couldn't feel the oil, My finger was kind of blocked by a tab that feels plastic and it moved a little bit.
I did stick my finger in the fill hole but couldn't feel the oil, My finger was kind of blocked by a tab that feels plastic and it moved a little bit.
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dndodd (03-22-2021)
#1178
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Ahimanic, just to be 100% on this....before wishing you the ultimate bliss as you squirt down the hiway....
Putting a whole quart into a 0.8L capacity, and not finding it overfilled, running out, is still kind of disconcerting.
Possible that slightly off-level it can hold 25% more than the spec, and maybe you have discovered something.
But worth confirming with a pic, since your entire post was text.
So.....are these the drain and fill plugs you used?
And now I see that Quadcammer says the bottle is 0.8L total.
Is the bottle 0.8L or 1.0L?
Last edited by tmcayn; 02-17-2021 at 07:08 PM.
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ahimanic (02-18-2021)
#1179
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#1180
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Ahimanic, just to be 100% on this....before wishing you the ultimate bliss as you squirt down the hiway....
Putting a whole quart into a 0.8L capacity, and not finding it overfilled, running out, is still kind of disconcerting.
Possible that slightly off-level it can hold 25% more than the spec, and maybe you have discovered something.
But worth confirming with a pic, since your entire post was text.
So.....are these the drain and fill plugs you used?
And now I see that Quadcammer says the bottle is 0.8L total.
Is the bottle 0.8L or 1.0L?
![](https://cdn1.pelicanparts.com/catalog/images/SuperStock/000-043-305-63-OEM.jpg)
Last edited by ahimanic; 02-18-2021 at 02:31 PM. Reason: add photo
#1181
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I then parked the car head first in my garage and place in neutral. It also inched backwards very slowly. So looks like I have no perfectly flat spot
![Stick Out Tongue](https://rennlist.com/forums/images/smilies/tongue.gif)
I will order another bottle and add to overflow to be safe. No point risk ruining the TC over a few bucks. The Porsche fluid is much more expensive than Ravenol though. I used the Porsche OEM fluid because I read in this forum previously that Ravenol did experience some slippage and Porsche fluid is a safer bet? I think it might have been you that posted that info but memory is fuzzy. Seems most people have been using Ravenol without issue now?
#1182
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I went back to the street spot I did the change on and put the Pepper in neutral to let it free roll. It did inch forward very slowly down the street so there is an ever-so-slight head first decent. If I turn the wheels then the car stops rolling.
I then parked the car head first in my garage and place in neutral. It also inched backwards very slowly. So looks like I have no perfectly flat spot![Stick Out Tongue](https://rennlist.com/forums/images/smilies/tongue.gif)
I will order another bottle and add to overflow to be safe. No point risk ruining the TC over a few bucks. The Porsche fluid is much more expensive than Ravenol though. I used the Porsche OEM fluid because I read in this forum previously that Ravenol did experience some slippage and Porsche fluid is a safer bet? I think it might have been you that posted that info but memory is fuzzy. Seems most people have been using Ravenol without issue now?
I then parked the car head first in my garage and place in neutral. It also inched backwards very slowly. So looks like I have no perfectly flat spot
![Stick Out Tongue](https://rennlist.com/forums/images/smilies/tongue.gif)
I will order another bottle and add to overflow to be safe. No point risk ruining the TC over a few bucks. The Porsche fluid is much more expensive than Ravenol though. I used the Porsche OEM fluid because I read in this forum previously that Ravenol did experience some slippage and Porsche fluid is a safer bet? I think it might have been you that posted that info but memory is fuzzy. Seems most people have been using Ravenol without issue now?
Ravenol should be fine. That was me - but I've since gone back to Revenol without any issues.
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ahimanic (02-18-2021)
#1183
Race Director
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I went back to the street spot I did the change on and put the Pepper in neutral to let it free roll. It did inch forward very slowly down the street so there is an ever-so-slight head first decent. If I turn the wheels then the car stops rolling.
I then parked the car head first in my garage and place in neutral. It also inched backwards very slowly. So looks like I have no perfectly flat spot![Stick Out Tongue](https://rennlist.com/forums/images/smilies/tongue.gif)
I will order another bottle and add to overflow to be safe. No point risk ruining the TC over a few bucks. The Porsche fluid is much more expensive than Ravenol though. I used the Porsche OEM fluid because I read in this forum previously that Ravenol did experience some slippage and Porsche fluid is a safer bet? I think it might have been you that posted that info but memory is fuzzy. Seems most people have been using Ravenol without issue now?
I then parked the car head first in my garage and place in neutral. It also inched backwards very slowly. So looks like I have no perfectly flat spot
![Stick Out Tongue](https://rennlist.com/forums/images/smilies/tongue.gif)
I will order another bottle and add to overflow to be safe. No point risk ruining the TC over a few bucks. The Porsche fluid is much more expensive than Ravenol though. I used the Porsche OEM fluid because I read in this forum previously that Ravenol did experience some slippage and Porsche fluid is a safer bet? I think it might have been you that posted that info but memory is fuzzy. Seems most people have been using Ravenol without issue now?
#1185
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I used to think there could be a benefit in overfilling gearboxes. Then reading up on it I found that gearbox designers raise the oil level incrementally while monitoring gearbox temperature. When the temperature rises slightly (due to too much oil) they set the level slightly below that point.
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ahimanic (02-19-2021)