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2019 Engine Rebuild Comparison RND/FSI/EBS/Vertex

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Old 06-06-2019, 02:11 PM
  #181  
Scott at Team Harco
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Wow Bill. You're famous!
Old 06-06-2019, 02:32 PM
  #182  
wildbilly32
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Originally Posted by Flat6 Innovations
I figured this would be a good time to post part 1 of the video series that I will be doing with your 996. We will add parts to this as the build progresses, to show people what someone endures when they have bore scoring, and what we do to bring life back to the car, and make it so much better.

You can really hear the noise with this one when I back the car up, toward the camera. I shot this with an iPhone 10, and thats just the microphone from the phone picking the noise up that well... Yeah, “sounds like a lifter”...... NO, its NOT!

As we tear down the engine, and it moves through the processes, I’ll post more parts of this adventure, then once complete we will compile all the parts, and make that the volume 8 of the “Focus on Bore Scoring” series.

Here we go... Enjoy!
Doesn't sound like a lifter to me because I've been reading your information on this subject since 2014!
Old 06-06-2019, 02:41 PM
  #183  
wildbilly32
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Originally Posted by 808Bill
Excellent series!

Billy you and your 996 are going to be famous...
Originally Posted by Scott at Team Harco
Wow Bill. You're famous!
Excellent series indeed. My car is the subject of a rebuild documentation which is cool. Me famous?...hardly. I just feel fortunate and grateful to be able to send my car to the world's premier Porsche engine guy.
Old 06-06-2019, 02:45 PM
  #184  
Scott at Team Harco
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Originally Posted by wildbilly32
Excellent series indeed. My car is the subject of a rebuild documentation which is cool. Me famous?...hardly. I just feel fortunate and grateful to be able to send my car to the world's premier Porsche engine guy.
OK - can we say your car is famous?

That is a great video. I've heard that sound before. Not on my Porsche, thankfully. That is a distinctive sound.
Old 06-06-2019, 02:51 PM
  #185  
wildbilly32
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Originally Posted by Scott at Team Harco
OK - can we say your car is famous?

That is a great video. I've heard that sound before. Not on my Porsche, thankfully. That is a distinctive sound.
Ok sure...famous for developing bore scoring!

Actually, it will be fun to have to the vids for the future and more fun to have the Jake engine.
Old 06-06-2019, 03:23 PM
  #186  
Flat6 Innovations
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Originally Posted by wildbilly32
Ok sure...famous for developing bore scoring!

Actually, it will be fun to have to the vids for the future and more fun to have the Jake engine.
I decided to use your car for this, because it is such an epic case.. It is the perfect poster child for this issue, and will help put things into perspective for those who have the same symptoms, which lead to the same diagnoses. Awareness that this sound is NOT a “lifter noise” is the key to keep people from wasting money on mis- diagnosed cases.

Last week a 991 owner with bore scoring had a dealer diagnose the issue.. “You need lifters”. The lifter job was done, at a cost of 8,000 bucks. No dice, noise was still there.... Now they are attempting to change the exhaust lifters, still hopelessly chasing the wrong issue. More wasted money will result.
Old 06-06-2019, 03:44 PM
  #187  
Scott at Team Harco
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Originally Posted by wildbilly32
Ok sure...famous for developing bore scoring!

Actually, it will be fun to have to the vids for the future and more fun to have the Jake engine.
Famous as a movie star. Maybe it will get a star on the walk of fame.

Exactly. You'll have some great show-and-tell material...
Old 06-06-2019, 03:50 PM
  #188  
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Originally Posted by Flat6 Innovations
Awareness that this sound is NOT a “lifter noise” is the key to keep people from wasting money on mis- diagnosed cases.

Last week a 991 owner with bore scoring had a dealer diagnose the issue.. “You need lifters”. The lifter job was done, at a cost of 8,000 bucks. No dice, noise was still there.... Now they are attempting to change the exhaust lifters, still hopelessly chasing the wrong issue. More wasted money will result.
Looks like "the dealer" needs to read/watch some of your information. "More wasted money" is an under-statement!!! $8,000 and climbing!!!!

Honestly, a couple of years after buying the car I heard the start of the "noise" and pretty much knew what is was from reading your information. I was just in denial!
Old 01-11-2021, 04:16 PM
  #189  
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Originally Posted by wsrgklt
There is a lot of information on this forum (and others) about rebuilding 996 engines, but much of it is several years old or UK-centric. I've spent a considerable number of hours researching options for rebuilding my '99 996 engine and collecting my notes into a comparison spreadsheet. Despite the inevitable arguments that will ensue about various approaches to rebuilding these motors, I'm going to share it to help others who are in my unfortunate predicament.

Some background, caveats, and assumptions:

1. My car has bore scoring which enables/requires different rebuild approaches than IMS or other failure modes.
2. I'm located in Chicago, and shipping costs reflect my location.
3. I decided to only compare engine rebuild specialists and not general shops that offered to do the rebuild.
4. Engine removal & installation costs reflect the best quote I received from a Porsche specialty shop in the Chicago area, but I got quotes for more than twice that amount.
5. I left blank any part replacements I could not confirm. I have detailed proposals from some vendors but relied on public information for others. Which is to say, some of the parts left blank might actually be included in those builds.

M96 Engine Rebuild Comparison Spreadsheet

I'm certainly missing some things in the comparison. Your constructive comments are welcome here, and you can also add comments (but not edit) any of the cells in the spreadsheet.
OP, did you ever move forward with any decision or action? Sorry if I missed a post in this 13-page thread. It’s a great thread BTW.
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Old 01-12-2021, 12:55 AM
  #190  
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Originally Posted by Mike Murphy
OP, did you ever move forward with any decision or action? Sorry if I missed a post in this 13-page thread. It’s a great thread BTW.
@Mike Murphy I decided to go with the factory short block option. Installed by a Porsche specialist indie shop by a Porsche certified tech. This enabled me to address all the major failure points for the lowest cost. While the motor was out, I also replaced the clutch, AOS, and coolant tank, and had the heads refinished. Total cost was around $15k.

I’ve had it for a little over a year and about 2000 miles. So far, so good, but I have it in the shop now for a vacuum leak from the oil filler tube. If I were to do it again, I would replace the oil filler and fuel injectors while the engine was out.

I should post this update to the top of the thread. I’m also trying to take some of what I’ve learned and post it to the web in a more accessible format. I have posted a draft engine rebuild guide at https://wassergekuhlt.online/guides/...rebuild-guide/
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Old 01-12-2021, 09:01 AM
  #191  
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This is a great thread and I appreciate all the work wsrgklt put into it... right on dude !
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Old 01-12-2021, 10:02 AM
  #192  
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Originally Posted by zbomb
This is a great thread and I appreciate all the work wsrgklt put into it... right on dude !
+1! thanks wsrgklt. I’m am surprised how close in price most of these options are. In for a penny, in for a pound in a lot of cases. My car needs ‘only’ tensioner pads, which requires splitting the case. So I’m $5k into a rebuild already, what’s another $15k.
Old 01-12-2021, 12:01 PM
  #193  
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Balancing the reciprocating parts is very benificial for smoothness,power,& longevity I never build a engine without having everything balanced.

Last edited by Byprodriver; 01-12-2021 at 12:02 PM.
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Old 01-12-2021, 12:22 PM
  #194  
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Originally Posted by Byprodriver
Balancing the reciprocating parts is very benificial for smoothness,power,& longevity I never build a engine without having everything balanced.
Very true. Why do the heads, IMS, new bearings, new chains, etc and not spend a couple hundred more to balance the rotating sticks and club?
Old 01-12-2021, 12:58 PM
  #195  
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^^^ This is one of the big benefits to having a truly experienced engine builder with a proper shop set-up build your engine. This isn't to say you can't do this stuff DIY but it really does create challenges if you don't have a truly professional set-up, and the experience(s) with every step of the build process. The FSI engine build series is certainly a big help, but it doesn't get you the shop or tools...


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