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924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
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What did you do to your 924/944 today

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Old 08-05-2017, 09:59 PM
  #8356  
Severian
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Default Carbon Fiber Rear Panels

I reinstalled the rear panel that I covered in carbon fiber.






It was a good learning experience, now I have to finish the passengers side.
Old 08-06-2017, 02:37 AM
  #8357  
morghen
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that looks pretty cool
Old 08-06-2017, 10:30 AM
  #8358  
alfonso944
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great job! looks awesome
Old 08-06-2017, 01:26 PM
  #8359  
Ish_944
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What can be done to a fuel rail with a hair crack (as I can't see exactly where petrol was seeping through)?
Is it made of copper alloy? Would some soldering be an adequate fix?

Cheers for any input!

Bloody car screws me over 2 weeks before my wedding.
Old 08-07-2017, 12:27 AM
  #8360  
KVDR
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The fuel rail is steel. Coloring is due to the factory cadmium electroplating.

You should be able to have it welded, but it might be easier to find a used one.

Originally Posted by Ish_944
What can be done to a fuel rail with a hair crack (as I can't see exactly where petrol was seeping through)?
Is it made of copper alloy? Would some soldering be an adequate fix?

Cheers for any input!

Bloody car screws me over 2 weeks before my wedding.
Old 08-07-2017, 09:28 AM
  #8361  
Cyberpunky
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Originally Posted by Severian
I reinstalled the rear panel that I covered in carbon fiber.






It was a good learning experience, now I have to finish the passengers side.
That looks awesome.

I have done a bit of overlay stuff with carbon fibre and used F/G finishing resin. Is that what you used ?
TIA
Old 08-07-2017, 12:03 PM
  #8362  
Ashman
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New oil pressure sensor - Old one was rusted and leaking badly
New plugs, wires, distributor, rotor
New master cylinder, slave cylinder, and hard/soft line for clutch
Oil change to 20W-50 VR-1

Changing out the clutch cylinders made a TON of difference. The master had a small trickle leak and I didn't realize how much of a difference it would make, but the car is so much more positive about when the clutch engages with the new cylinders and line.
Old 08-07-2017, 01:30 PM
  #8363  
dmjames
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Finally got everything back together and on the road! Venturi delete, all-new vacuum lines, replaced a handful of sketchy-looking coolant lines, new spark plugs...

So now the car idles better, revs quicker, and seems to build boost a bit faster as well. The true test, though, is going to be whether it'll pass emissions now that lots of things are working better, or if I'm going to have to bite the bullet and swap in new (non-crap) chips too...
Old 08-08-2017, 06:07 PM
  #8364  
Ish_944
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Do not weld your fuel rail, it doesn't work. Maybe solder it with copper, that could fill small holes/pores.

I'm trying a two-component metal glue tomorrow. I hope that will last a few thousand kilometers while I get a replacement unit.
Old 08-08-2017, 10:05 PM
  #8365  
Tiger03447
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You might try reheating the affected seam with a hot air gun at about 12-1500 degrees..Have some acid core solder standing by along with some flux. If you can plug the holes with stoppers you might try running a vacuum check on the rail as leak check. Dropping of the gauge will confirm it you fixed it or not. OR Immerse it in a tub of water...and try putting air pressure to it...that might help identify where the leak really is.
Old 08-08-2017, 10:07 PM
  #8366  
Tiger03447
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I spent about 21/2 hours today, getting rel friendly with brake cleaner and ancient grease on the brown (now) conduits for the electrical cables in the engine bay. Also used BC to help get rid of 30 year old mung, and crap nesting in hard to get places. Next..more paint...in the engine bay.
Old 08-08-2017, 10:42 PM
  #8367  
V2Rocket
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If I had a cracked rail and couldn't just get another one, I'd take it to a radiator shop and have the guy braze it back together and leak test.
Old 08-09-2017, 10:08 AM
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Tiger03447
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Default Fuel rail

+1 on what v2 said
Old 08-09-2017, 11:54 AM
  #8369  
ealoken
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Got a nice used crank in the mail.

So might get the engine done to 2018.
Old 08-09-2017, 05:15 PM
  #8370  
Ish_944
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I ended up with a 2-compnent fluid metal glue. Seems to work fine, the car ran up to 30 mins without any leaks!

Well, hopefully it'll last a 1000 miles, that's all I need from it. After that I'll be putting on another one.


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