Notices
718 GTS 4.0/GT4/GT4RS/Spyder/25th Anniversary Discussions about the 718 version of the GT4RS, GTS 4.0, GT4, Spyder and 25th Anniversary Boxster
Sponsored By:
Sponsored By: Cobb

SOUL | 718 GT4/Spyder Exhaust Development

Thread Tools
 
Search this Thread
 
Old 02-23-2021 | 12:24 AM
  #706  
Porsche444's Avatar
Porsche444
Rennlist Member
 
Joined: Sep 2020
Posts: 891
Likes: 554
From: Los Angeles
Default

Originally Posted by bwhip
Installed my over axle pipes last Saturday. I wanted a little more throaty, racy sound - but not obnoxiously loud. I’m extremely happy with the result. Just what I was hoping for! Especially notable at cold start and at the higher revs. I bought the valve controller also, though haven’t installed that yet.
And it gets better in time. Mine makes way more sounds vs when it was newly installed
The following users liked this post:
bwhip (02-23-2021)
Old 02-23-2021 | 10:20 AM
  #707  
Poupon McArr's Avatar
Poupon McArr
Racer
 
Joined: Aug 2020
Posts: 284
Likes: 131
Default

Originally Posted by Soul Performance
Hey Fellas!

Expect a soft launch of the street headers and some feedback on the setup early next week

Regards,
John Gaydos
Impatiently waiting for this - any first opinions from you/ the soul team about this pairing with the race exhaust?
Old 03-02-2021 | 07:45 PM
  #708  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Long Tube Street Header Update
.

The time has come to fill you in on the launch of our Street Headers! I know this has taken longer to come full circle than the rest of the development and we very much appreciate your patience!
Development

The factory headers on these cars are a restriction point on both performance and sound. Factory cats average 400-700 cells per square inch in density, and on top of that you can see in the photo below there are a few other areas that hinder performance as well. The runners are very short and have a relatively lackluster merge collector. You can see that the exhaust flow of the three primary tubes terminates into a small offset opening into the cat core. From there, the exhaust flow goes through the cat and then enters a very short end cap with another hard offset exit into the over axle pipes. It’s probably one of the more restrictive designs we’ve seen from Porsche save for perhaps the 987.1 headers or all the log style manifolds on turbocharged 996/997/991 models.

Our goals for improvement were to minimize flow restriction and maximize exhaust velocity, while working within the factory envelope to maintain modular fitment to factory or aftermarket over axle pipes. This was no small challenge as the headers are tightly packaged giving us less room to work with than the previous generation GT4. Regardless, we were able to maximize the length of the primary tubes with a much smoother, larger and straighter entry into the cat core through an improved merge collector with velocity spike. We also lengthened and straightened the end cap significantly after the cat to bring that exhaust flow smoothly back down into a single flow path. We use large radius HJS HD 200 cell cats for maximum flow while keeping the catless smell and CELs in check. The triple metal winding matrix and brazing stripe lock the core in place and will withstand heavy abuse which is paramount in a GT car.
Factory Headers



SOUL Headers







“HJS HD 200 cell catalytic converters with smooth straight exit”



“While our pictures show a laser cut flange for the head flange, our production headers will utilize precision cast flanges for smoother transition from the heads to the primary tubes. Here are three phases of development, from CAD design, to a physical 3D printed proof of concept, to a cast prototype. “

Development Photos






Results

While we know this new 718 GT4/Spyder/GTS platform is the more restrictive of the Boxster/Caymans we’ve experienced on the exhaust side, it is still an absolute joy to experience the improvements first hand. We installed our prototype Street Headers on a gorgeous Gentian Blue GT4 equipped with our Race Exhaust System. The results of our headers in combination with the Race Exhaust was nothing short of awesome. Driving that car (video below) with this combination had the traction control kicking in hard on take offs, and once the traction control was turned off you can also hear it spin through the top of 1st gear. The car felt GREAT with more power everywhere. From a performance perspective it is a superb compliment to the Race Exhaust.

As for sound it is another noticeable increase over just the Race Exhaust, but nowhere near the sound level or rawness/unrefined all out race car sound of the Competition Headers/Race Exhaust - definitely not for the faint of heart. On top of the noticeable volume increase, our headers also bring in new character to the table. Adding the Street Headers to the Race Exhaust adds more depth to the exhaust note in the low end and mid range, and becomes higher pitched in the upper rpms. Think about every change you’ve experienced or heard with the Race Exhaust but amplified just that much more. The most notable change in tone that’s not just more of the same is a subtle addition of “rawness” - a bit more crisp, sharper engine note if you will but at the same time a smidge less refined with “I can be a race car” character. When you’re light on the throttle it’s angrier, more lively - like a middleweight boxing champ dancing on his feet ready to rip your head off. You can hear and feel the car begging you to punch the throttle more so than before and boy does it respond, and with more of a bad boy attitude then before.

If you are running our Race Exhaust or our Sport Package (OAP/VES) and are looking for the next logical step in performance and sound enhancement - it’s our Street Headers. If you are running our Competition Over Axle Pipes with the PSE exhaust, and you want more power and sound level with some added aggressiveness...this is the logical next step for that as well.

If you have more questions, we have more answers. Please ask away, and thank you all for the continued interest in our development on this platform!


Lead Times on Street Headers

We have the precision cast header flanges being implemented on the production versions, and their estimated availability is mid May so that would be the earliest estimated fulfillment. That said, we have fabrication scheduled through the first week of May already, so please keep the lead time in mind and be as proactive as you can in planning your purchase. I am always happy to provide you with a current update on lead times for various products, so please ask. We just had a very big expansion, are adding three more fabricators in the next two weeks, and are interviewing for another five. We aim to add some SOUL to your life as quickly as possible haha.

Placing an Order

If you’d like to order a set, please shoot me an email at johng@soulpp.com or text/call at 484-883-6197. The product page is live for preorders and the price point is $3,795. If you do place an order on the website please reference that you came from Rennlist and select John Gaydos during check out, I’ll be sure to oversee your order and be available for updates as you move through the production queue.

Thank you!

John Gaydos / Mike Spock
__________________
SOUL PERFORMANCE PRODUCTS
Quality Exhaust Solutions, Fair Pricing, and Outstanding Service

John Gaydos- Owner, Performance Specialist
Cell - (484) 883-6197
johng@soulpp.com

Jon Wheel - Marketing Manager
jwheel@soulpp.com







Last edited by Soul Performance; 03-02-2021 at 07:55 PM.
The following 2 users liked this post by Soul Performance:
AndyE1976 (03-02-2021), mp2day (01-19-2023)
Old 03-02-2021 | 07:52 PM
  #709  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by Bob Z.
Maybe we will see a street version of headers/cats one day...
Originally Posted by rooster17
Quiet release of the street header/race exhaust video. Can’t wait to hear some written feedback on the sound. My phone just isn’t cutting it. I think it sounds a little louder and a bit more raspy than just the race exhaust but I’m not sure.

Can’t wait to hear from Soul!
Originally Posted by Poupon McArr
Impatiently waiting for this - any first opinions from you/ the soul team about this pairing with the race exhaust?
That took a little longer than expected to get up on here while juggling the current 992 Carrera/Turbo R&D project, sorry guys!

Originally Posted by Tay101
Hi John,

I was planning on getting your street headers plus race exhaust with black Jet Hot ceramic coating. Is the 3 to 4 month wait what I can expect if opting to have the system ceramic coated?
Not anymore, and thanks for asking! After experiencing some early systems opted with Jet Hot taking upwards of 12 weeks to come full circle through fabrication and then coating, we ended up doing some batch runs of the over axle pipes on the race exhaust systems. Now when an order comes in for a race system to get built, we can ship out the the over axle pipes to get ceramic coated ahead of time and have handy for when the rest of the exhaust comes through fabrication

Originally Posted by bwhip
Installed my over axle pipes last Saturday. I wanted a little more throaty, racy sound - but not obnoxiously loud. I’m extremely happy with the result. Just what I was hoping for! Especially notable at cold start and at the higher revs. I bought the valve controller also, though haven’t installed that yet.
Originally Posted by Porsche444
And it gets better in time. Mine makes way more sounds vs when it was newly installed
Thanks for chiming in with your feedback guys, it is much appreciated : )

Best regards,
John Gaydos
Old 03-02-2021 | 08:04 PM
  #710  
Bob Z.'s Avatar
Bob Z.
Rennlist Member
 
Joined: Jul 2001
Posts: 12,535
Likes: 3,462
From: Marineland FL
Default

I knew you would come through sooner or later! As I told you I am considering a 718 Spyder and I am test driving one Thursday, and I would be interested in these headers/cats; however, for those of us here that do not want the race exhaust, what is the option available? I assume it is your setup that basically deletes the particular filter? And the sound of those, along with the factory PSE, is probably much better albeit not as loud as the race setup in the video? I am sure others are contemplating this option thus the reason I am posting here.
Old 03-02-2021 | 08:10 PM
  #711  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by Bob Z.
I knew you would come through sooner or later! As I told you I am considering a 718 Spyder and I am test driving one Thursday, and I would be interested in these headers/cats; however, for those of us here that do not want the race exhaust, what is the option available? I assume it is your setup that basically deletes the particular filter? And the sound of those, along with the factory PSE, is probably much better albeit not as loud as the race setup in the video? I am sure others are contemplating this option thus the reason I am posting here.
The best configuration we have for those driving on the street that has the benefits of the sound/tone of the Race Exhaust without quite the overall aggressiveness or level of drone in the 2000-2800 range it our Sport Package combining our Competition Over Axle Pipes and Valved Exhaust System. Here is a link to the product page, but also scroll on back to the release on post #360. It would pair very well with the Street Headers if you end up wanting more

Sport Package Product Page

Regards,
John
Old 03-02-2021 | 08:16 PM
  #712  
Bob Z.'s Avatar
Bob Z.
Rennlist Member
 
Joined: Jul 2001
Posts: 12,535
Likes: 3,462
From: Marineland FL
Default

I just listened to this video on your site (https://soulpp.com/product/https-sou...eet-headers/): does the car have just your new header/cats? And could the header/cats be combined with just the over the axle pipes (https://soulpp.com/product/porsche-7...-axle-pipes/)?
Old 03-02-2021 | 08:19 PM
  #713  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by Bob Z.
I just listened to this video on your site (https://soulpp.com/product/https-sou...eet-headers/): does the car have just your new header/cats? And could the header/cats be combined with just the over the axle pipes (https://soulpp.com/product/porsche-7...-axle-pipes/)?
Why yes it does, and yes it can. That said, the PSE muffler itself has very little character or sound at all with valves closed, and is not quite as higher pitched/smooth our Valved Exhaust System in closed or open condition (ours uses an X-Pipe in the flow path with valves closed and open).
Old 03-02-2021 | 08:28 PM
  #714  
Bob Z.'s Avatar
Bob Z.
Rennlist Member
 
Joined: Jul 2001
Posts: 12,535
Likes: 3,462
From: Marineland FL
Default

Thanks, that helps me, and probably others as well that are looking for an optional setup for the GT4 & Spyder!
Old 03-02-2021 | 11:55 PM
  #715  
Tay101's Avatar
Tay101
Rennlist Member
 
Joined: Oct 2011
Posts: 579
Likes: 237
From: San Diego
Default

John,

Thanks for the info on the headers. I am super excited now that they are being released.

Can you confirm the video is of the your resonated Race exhaust or non-resonated Race exhaust? I like loud and the car is for track and weekends only, so I am trying to decide between the resonated Race and non-resonated Race. In the video, it doesn't appear to be too too loud. I like the sound of the Chalk car in the video of Competition headers + Race exhaust, but I want to go with your Street headers. I am leaning towards Street headers + non-resonated Race.

Also, I asked a few weeks ago before you released your street headers, but maybe you have a better idea now; sound level between Race headers + resonated Race exhaust vs Street headers + non-resonated Race exhaust?

Last edited by Tay101; 03-03-2021 at 12:39 PM.
Old 03-03-2021 | 07:14 PM
  #716  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by Tay101
John,

Thanks for the info on the headers. I am super excited now that they are being released.

Can you confirm the video is of the your resonated Race exhaust or non-resonated Race exhaust? I like loud and the car is for track and weekends only, so I am trying to decide between the resonated Race and non-resonated Race. In the video, it doesn't appear to be too too loud. I like the sound of the Chalk car in the video of Competition headers + Race exhaust, but I want to go with your Street headers. I am leaning towards Street headers + non-resonated Race.

Also, I asked a few weeks ago before you released your street headers, but maybe you have a better idea now; sound level between Race headers + resonated Race exhaust vs Street headers + non-resonated Race exhaust?
The video is indeed with the resonated race exhaust. There is not much overall sound level difference between resonated and non resonated race exhaust. The resonated to me is a bit smoother and refined sound characteristic. I would go with the resonated race exhaust with any combination of header change, it just sounds better haha. The difference in sound level between Competition Headers and Street Headers is significant. It doesn't matter what race exhaust system from us is on the car, if it has our competition headers it is going to be much louder than the street headers.

Regards,
John Gaydos
The following users liked this post:
Tay101 (03-04-2021)
Old 03-03-2021 | 09:32 PM
  #717  
Mike Urban's Avatar
Mike Urban
AutoX
 
Joined: Nov 2020
Posts: 10
Likes: 35
Default

Any HP/TQ gain numbers from your testing John?
The following users liked this post:
DFW01TT (03-04-2021)
Old 03-04-2021 | 06:11 AM
  #718  
chagrin's Avatar
chagrin
Track Day
 
Joined: Sep 2017
Posts: 17
Likes: 0
Default

Originally Posted by Soul Performance


North American vs European Fitment

.
Here is where things get quite interesting. The mounting of the factory rear exhaust system is DIFFERENT between North American and European cars. Therefore, if you are looking at an aftermarket exhaust system that replaces the PSE muffler, it is CRUCIAL to know which vehicle mounting system the exhaust was designed for. Please review the photos below. European vehicles have a support system that connects to the over axle pipes and has two large band straps that go around the factory PSE muffler. North American vehicles have no connection to the over axle pipes, and use two primary posts and a secondary horizontal stabilizer. To install an exhaust system developed on the European mounting system on a North American car, you have to convert to the European mounting system. To install an exhaust system developed on the North American mounting system on a European car, you have to convert to the North American mounting system. We also hear the upcoming PDK models may have a different mounting system for the muffler as well.... That all said, for those fellows in Europe that would like to run our exhaust system, we have the part numbers for all the North American mounting components you would need and we can ship them with the exhaust. Total cost for the mounting conversion would cost about $550 USD.
.

.
European Mounting
.


.
North American Mounting
.
.
I have just received all components from my Valved Exhaust and I'm having some issues with the mounting topic. My car is an European car, with the European mounting above. The exhaust has been shipped with the US Mounting parts #15 / #16 / #17 / #18. Is this just a removal of mounting parts #15 / #16 from the European mounting pic, and just replace them with #15 - #18 in the US mounting pic? There are also other parts like the vacuum lines that are "mounted" on part #15 in the European mounting, so it doesn't look like it is a plug and play.

Has anyone with an European mounted car navigated this issue? Would appreciate any inputs. Thanks!

P.S The exhaust looks glorious. This speedbump is causing me a lot of grief!
Old 03-04-2021 | 11:06 AM
  #719  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by chagrin
I have just received all components from my Valved Exhaust and I'm having some issues with the mounting topic. My car is an European car, with the European mounting above. The exhaust has been shipped with the US Mounting parts #15 / #16 / #17 / #18. Is this just a removal of mounting parts #15 / #16 from the European mounting pic, and just replace them with #15 - #18 in the US mounting pic? There are also other parts like the vacuum lines that are "mounted" on part #15 in the European mounting, so it doesn't look like it is a plug and play.

Has anyone with an European mounted car navigated this issue? Would appreciate any inputs. Thanks!

P.S The exhaust looks glorious. This speedbump is causing me a lot of grief!
PM heading your way now

Regards,
John Gaydos
Old 03-04-2021 | 11:20 AM
  #720  
Soul Performance's Avatar
Soul Performance
Thread Starter
Basic Sponsor
Rennlist
Site Sponsor

 
Joined: Jun 2017
Posts: 4,108
Likes: 1,917
From: Willow Grove, PA
Default

Originally Posted by Mike Urban
Any HP/TQ gain numbers from your testing John?
We have a full range our products for this platform (including the first production sport headers shown getting built) heading to a customer in Canada. Mantis Racing has an in house dyno and will be independently testing various configurations of our products on his 718 GT4 for realistic and repeatable dyno data from a third party. We are always interested in more data, if anyone purchasing out products would like to do before/after dyno runs we are happy to cover the costs

Regards,
John Gaydos
The following 3 users liked this post by Soul Performance:
DFW01TT (03-04-2021), Mike Urban (03-04-2021), sobiloff (03-04-2021)


Quick Reply: SOUL | 718 GT4/Spyder Exhaust Development



All times are GMT -3. The time now is 11:06 PM.