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Repairing the “black foam coming out of vent” issue

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Old 07-16-2022, 08:51 AM
  #181  
EVOMMM
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40 minutes towards nj right next to the Verrazano bridge
Old 07-16-2022, 09:00 AM
  #182  
Dranon
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I'll be down on tuesday to pick up my GF from the airport. can do it before I go get her!
Old 07-16-2022, 05:23 PM
  #183  
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Omg yes please dinner on me I’m pm you my number
Old 07-19-2022, 06:18 PM
  #184  
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Any thoughts on using this tape:


Amazon Amazon





Last edited by Dr. C; 07-19-2022 at 06:28 PM.
Old 07-20-2022, 02:54 PM
  #185  
barbancourt
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I’ve been living with this for awhile. Foam everywhere, but the A/C and heater still work. Wife opened the closed passenger side vent today and got a face full of foam. While it was funny to me, I guess that is a sign that I need to tackle this job.
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Old 07-20-2022, 03:02 PM
  #186  
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Originally Posted by barbancourt
I’ve been living with this for awhile. Foam everywhere, but the A/C and heater still work. Wife opened the closed passenger side vent today and got a face full of foam. While it was funny to me, I guess that is a sign that I need to tackle this job.
You and I both.
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Old 07-20-2022, 11:32 PM
  #187  
oregondave
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Originally Posted by Dranon

Crazy estimate to repair!
that’s f’ing gross. Shame on them!
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Old 07-20-2022, 11:42 PM
  #188  
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Originally Posted by oregondave
that’s f’ing gross. Shame on them!
I don't know if someone already said this back in January in response, but I think that the "book"-method to repair these flaps is to remove the entire dash, remove and replace the entire ductwork assembly, and reinstall everything. I suspect that is what this quote was for.
It is pretty excessive ludicrous.

EDIT: clarified my opinion!

Last edited by jdbornem; 07-21-2022 at 12:31 AM.
Old 07-20-2022, 11:54 PM
  #189  
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It’s obscene and the reason dealership’s deserves a bad rap
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Old 07-21-2022, 12:33 AM
  #190  
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Originally Posted by jdbornem
I don't know if someone already said this back in January in response, but I think that the "book"-method to repair these flaps is to remove the entire dash, remove and replace the entire ductwork assembly, and reinstall everything. I suspect that is what this quote was for.
It is pretty excessive.
you are correct.
here is the procedure divided into 3 segments, in case someone would like to follow it.
I made this write-up back in 2012 when I bought my first Porsche (2001 Boxster S) with a leaking evaporator.
step 1. heater core removal.
https://www.dropbox.com/s/6bi2dlsy47...moval.pdf?dl=0
step 2. dashboard cover removal.
https://www.dropbox.com/s/lcthesknyn...moval.pdf?dl=0
step3. evaporator replacement and flaps re-foaming.
https://www.dropbox.com/s/gja11v6yi6...ement.pdf?dl=0

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Old 07-21-2022, 12:50 AM
  #191  
barbancourt
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Originally Posted by damage98MO
Your a/c when running, will be fighting against the heater and probably not winning.
What if my ac blows cold? Mine is blowing thin foam shards out, nothing horrible. If I have good AC, should I do the repair or just let it erode until, out of sight out of mind haha. I've never had the heater on, live in the south...I do have heated seats icoe.
Originally Posted by TheChunkNorris
You and I both.
After converting my .1 to the .2 A/C vent so I could fit that leather horseshoe and install the .2 cup holder, I’m very comfortable with taking out everything to get to the flaps. I’m going to use the method of cutting the duct to get to both flaps. Hopefully, I’m a pro at it by the time you get back!

Last edited by barbancourt; 07-21-2022 at 12:51 AM.
Old 07-21-2022, 03:21 PM
  #192  
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That estimate makes sense. To have factory trained technicians perform a factory quality repair the way the factory said to do it. These might be $25k cars now but they weren't when new.
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Old 07-30-2022, 06:00 PM
  #193  
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I guess I will have to tackle this next. Will see how this goes..
Old 08-01-2022, 12:44 PM
  #194  
brontosaurus
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Originally Posted by Sam-Son
That estimate makes sense. To have factory trained technicians perform a factory quality repair the way the factory said to do it. These might be $25k cars now but they weren't when new.
yeah, 100% this. The expectation that the dealer would do a hack job (not that there is anything fundamentally wrong with the way people are doing it here) for a couple bucks is simply unrealistic. You go to the dealer, you get what the book says. No surprise.
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Old 08-01-2022, 03:17 PM
  #195  
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Originally Posted by brontosaurus
yeah, 100% this. The expectation that the dealer would do a hack job (not that there is anything fundamentally wrong with the way people are doing it here) for a couple bucks is simply unrealistic. You go to the dealer, you get what the book says. No surprise.
My nearest dealer, and I'm not in the most expensive area in the nation, charges $250/hr for labor and the book says a battery install is a 1 hour job. They are also running an oil change "special" for $399, except by the time you pay the overage for a car that holds 9 quarts + tax you're at $500 LOL!


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