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Old 11-27-2010, 12:09 PM
  #181  
Nski
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The roof was then measured and cut nice and clean the unwanted part, possibly sell the scuttle and rear scuttle trim.





Old 11-27-2010, 05:06 PM
  #182  
c2dweller
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Cool stuff Norm ... although the red hue in the pictures makes me think this car is the work of the devil

- don't tell me you sold your soul to pay for it
Old 11-27-2010, 08:03 PM
  #183  
boxsey911
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Come on Norm, spill the beans about what Porsche charge for a new roof?
Old 11-27-2010, 08:13 PM
  #184  
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Originally Posted by boxsey911
Come on Norm, spill the beans about what Porsche charge for a new roof?
Just checked Pelicanparts. Their price was $2150 (excluding shipping).
Old 11-27-2010, 09:53 PM
  #185  
Nski
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Originally Posted by c2dweller
Cool stuff Norm ... although the red hue in the pictures makes me think this car is the work of the devil

- don't tell me you sold your soul to pay for it
Am not ready to sell my soul to the dark side of the Porsche scene yet

Originally Posted by boxsey911
Come on Norm, spill the beans about what Porsche charge for a new roof?
Cheaper than next year I would say!!
Old 11-28-2010, 03:33 AM
  #186  
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looking good kid,

She'll be awesome in the end, remember I have the seam welding information in that book here for you area's length etc as metal is metal and weld is weld.

Gaz,
Old 11-28-2010, 07:35 AM
  #187  
boxsey911
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Originally Posted by Nski

Cheaper than next year I would say!!
You're not wrong there...in my experience a lot of the 964 parts go up by at least 20% each year
Old 11-28-2010, 12:58 PM
  #188  
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Originally Posted by boxsey911
You're not wrong there...in my experience a lot of the 964 parts go up by at least 20% each year
Your definately right there Steve. But I can see next year the prices of parts will be even more expensive due to the VAT increase.

Buy now I say
Old 11-28-2010, 05:59 PM
  #189  
psychoideas
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From Pelican.............


Part Superseded to 96450308700GRV (Click number for more info)


OEM-96450308700GRV

Genuine Porsche Part: ROOF PANEL
- This is a special-order, non-returnable, Porsche part
(availability and shipping charges may vary). [More Info]
$2142.25
Old 11-28-2010, 10:34 PM
  #190  
Nski
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Originally Posted by psychoideas
From Pelican.............


Part Superseded to 96450308700GRV (Click number for more info)


OEM-96450308700GRV

Genuine Porsche Part: ROOF PANEL
- This is a special-order, non-returnable, Porsche part
(availability and shipping charges may vary). [More Info]
$2142.25
hey Frank, you thinking of getting one? Want me post you one from the Uk
Old 11-29-2010, 01:22 AM
  #191  
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Originally Posted by Nski
hey Frank, you thinking of getting one? Want me post you one from the Uk
Norm,
When I get rid of my sunroof I'm just going to cover the hole with a piece of carpet. Probably glued on.
Old 11-29-2010, 09:49 PM
  #192  
Nski
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Originally Posted by psychoideas
Norm,
When I get rid of my sunroof I'm just going to cover the hole with a piece of carpet. Probably glued on.
Frank you cheapskate!
Old 11-29-2010, 10:17 PM
  #193  
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The update so far this week, Neil starts to shine with his skills in getting the roof on the car.

As you know from 2 weeks ago, Neil had cut out the main middle part of the roof with the underneath skin for the sunroof. The rollcage was then fitted and welded by JJ next door.

The next part of Neils job is to 'unpick' all of the roof skin, which these pictures will demonstrate. Neil says its nothing difficult as most doorskins on new cars are done this way.

As you can see, he has already unpicked one side of the roof, but beforehand the front part of the roof was drilled out. As the top and bottom skin at the front and back of the roof is spot welded (rear part will be shown later).

So what I learnt, the roof was spot welded front and back, and the sides were lightly bonded, unfolded and 1 spot weld on either side of the roof.


One side done, but a simple run down on the other side will be shown.

If you look closely, the top skin and lower skin held with spot welds, that are drill out to release the top skin.



Last edited by Nski; 11-29-2010 at 10:59 PM.
Old 11-29-2010, 10:33 PM
  #194  
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As I said earlier, the double skin is bonded, 1 spot welded on either end and the gutter rail skin folded onto the roofskin shown>>>>>>

One spot weld as you can see from the cut-break in the metal and the silver blob just underneath the cut. As you can see on the top right corner of the picture, the gutter rail skin is unfolded. Can you see the separation of the top skin?


The roof skin is removed! When the gutter rail skin is unfolded and straightened this is what it looks like, plus you can see the top half, darker line of bonded sealer and what was a blob of spot weld unpicked with a cut-break in the metal shown from the previous picture is all straightened and good.

Old 11-29-2010, 10:37 PM
  #195  
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The gutter rail skin is unfolded patiently>>>>>>



The unfolded rail skin is straightened>>>>





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