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My porsche 944 S2 16 valve turbo project

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Old 09-17-2013, 10:59 PM
  #91  
blown 944
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Initially, I was thinking of directing swirl. Then I thought it may actually help velocity at low lifts. I guess I hadn't thought it through that far. Hence the question. I am certainly willing to learn.

Now that you guys have giving explanations, I can visualize that it actually would be comparable to having a massive amount of port work while keeping a small valve ei; way too much material removed.

I've been taking a lot of time to convert over to the 4v. One of my concerns was not losing too much bottom end.

It sounds like I need to either go with the longer stroke (already added displacement via bore) or try to go after a quicker turbo.

I guess we shall see how it goes initially with the same turbo.

Thanks again.
Old 09-18-2013, 07:32 AM
  #92  
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Originally Posted by 67King
There is export documentation that specifies "country of origin," which would list Germany. I don't believe that it would matter where they were shipped from for that purpose.

Actually, I believe you can go and order the pistons online, and get a quote for shipping wihtout committing to buying them.
No I shouldn't have to pay UK import duty when the parts originated from within the EU and as long as all the documentation is in order when the parts are in UK customs and with the shipping agent....... I'd be interested in Wossners part no. if the pistons aren't custom ?
Old 09-18-2013, 07:49 AM
  #93  
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Originally Posted by 333pg333
You'd think there would be a UK agent for Wossner? Even so, if you had to order it from Racers Edge and they request that the package gets sent direct to the UK?
There are but they lost interest when I asked about custom pistons, plus I dont fancy specifying all the dimensions myself.
Old 09-18-2013, 09:32 AM
  #94  
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Originally Posted by blade7
No I shouldn't have to pay UK import duty when the parts originated from within the EU and as long as all the documentation is in order when the parts are in UK customs and with the shipping agent....... I'd be interested in Wossners part no. if the pistons aren't custom ?
K9477D_, where the _ is A for standard bore, 050, 100, 150, and 200 are for 0.50mm, 1.0mm, .5mm, and 2.0mm overbore. http://wossneronline.com/forged_pist...roducts_id=968

It is all right there, too. 2 clicks to get there (from www.wossneronline.com -> Automotive Pistons -> Porsche). If you are SERIOUS, go look on wossneronline. Send an e-mail. Whatever. It really isn't that tough if you are actually looking to get pistons.
Old 09-18-2013, 09:49 AM
  #95  
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I got my custom Wossner pistons & rods sent to the UK by Karl at Racer's Edge. It was quite a quick process. Karl asked me for the bore, combustion chamber volume, CR & maximum valve lift. A few weeks later I received Wossner's PDF of the blue prints/technical drawings for my approval. I ok'ed the blue prints & the pistons & rods arrived in the UK about 8 weeks later.

Yes, it is weird & inefficient that we're in the UK, Wossner's in Germany & we need to purchase through an agent in the U.S. - but if that's Wossner's dealership structure I can't change it!
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Old 09-18-2013, 10:10 AM
  #96  
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Originally Posted by 67King
K9477D_, where the _ is A for standard bore, 050, 100, 150, and 200 are for 0.50mm, 1.0mm, .5mm, and 2.0mm overbore. http://wossneronline.com/forged_pist...roducts_id=968

It is all right there, too. 2 clicks to get there (from www.wossneronline.com -> Automotive Pistons -> Porsche). If you are SERIOUS, go look on wossneronline. Send an e-mail. Whatever. It really isn't that tough if you are actually looking to get pistons.
Thanks, been there ages ago looking for 104.5mm, 8v, 8-1 comp, alusil compatible pistons. Still custom with no part number I guess ? I was sidetracked by a certain 3.2 engine car for a while but since that deal has stalled I will continue with my own 3.0 project.
Old 09-18-2013, 10:16 AM
  #97  
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Originally Posted by Penguinracer
I got my custom Wossner pistons & rods sent to the UK by Karl at Racer's Edge. It was quite a quick process. Karl asked me for the bore, combustion chamber volume, CR & maximum valve lift. A few weeks later I received Wossner's PDF of the blue prints/technical drawings for my approval. I ok'ed the blue prints & the pistons & rods arrived in the UK about 8 weeks later.

Yes, it is weird & inefficient that we're in the UK, Wossner's in Germany & we need to purchase through an agent in the U.S. - but if that's Wossner's dealership structure I can't change it!
Sent from the US or Germany ? 2.5 or 3.0. I'm not asking for anything unusual Wossner have drawn/made these pistons plenty of times already. Thanks.
Old 09-18-2013, 01:34 PM
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Didn't know you meant a 3.0L bore piston. Those are not a production part. And note that having made something once does not make it a production part. It still has to go through all of the one-off set up and tooling processes. Designing them is pretty straightforward, but the forging and machining processes is very different for a high volume, batch-run part than it is for a single piece.

On edit - Curious to know why you are so hung up on where they are shipped from? Per Karl, they run about $65 to ship to the UK.
Old 09-18-2013, 01:46 PM
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Admittedly the pistons were for a 2.5 but with a 100.5mm bore, standard CC volumes, 8:1 CR & 0.480" valve lift.
Old 09-18-2013, 02:18 PM
  #100  
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Originally Posted by 67King

On edit - Curious to know why you are so hung up on where they are shipped from? Per Karl, they run about $65 to ship to the UK.
I've heard of shippers demanding 25% + tax and import duty before they would deliver parts if the paperwork wasn't in order.
Old 09-18-2013, 05:41 PM
  #101  
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Originally Posted by Diver944
I'd heard on the grapevine that something went wrong and the engine is no more. Please say this isn't so
Hi, Sorry I've not been on line lately. Yes I have had a little problem with my engine, more than likely my own fault. While running the engine on the last dyno session, the engine oil temp was getting very high. This I put down to the new crossover pipe running close to the sump and glowing red hot. I changed oil coolers and I think it got a gulp of air when the thermostat opened and it picked up on number one big end. I am at present awaiting delivery of new parts to put it right and it will then be put back together. I also think the tolerances may have been a little tight between crank and big end shell and with the extra heat involved this may not have helped. I think I will have the crankshaft polished to bottom limit to help this.

I will keep you informed when things start to happen.

Cheers Tim
Old 09-18-2013, 05:50 PM
  #102  
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Originally Posted by Diver944
I'd heard on the grapevine that something went wrong and the engine is no more. Please say this isn't so
Hi, Sorry I've not been on line lately. Yes I have had a little problem with my engine, more than likely my own fault. While running the engine on the last dyno session, the engine oil temp was getting very high. This I put down to the new crossover pipe running close to the sump and glowing red hot. I changed oil coolers and I think it got a gulp of air when the thermostat opened and it picked up on number one big end. I am at present awaiting delivery of new parts to put it right and it will then be put back together. I also think the tolerances may have been a little tight between crank and big end shell and with the extra heat involved this may not have helped. I think I will have the crankshaft polished to bottom limit to help this.

I will keep you informed when things start to happen.

Cheers Tim
Old 09-18-2013, 05:58 PM
  #103  
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It's an interesting build so we're happy that you're sharing. I imagine your ignition is pretty retarded to be able to run that high boost on pump fuel without knock and hence the high EGT's.
What rpm and boost levels on the last dyno session?
Old 09-18-2013, 06:08 PM
  #104  
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Originally Posted by Duke
It's an interesting build so we're happy that you're sharing. I imagine your ignition is pretty retarded to be able to run that high boost on pump fuel without knock and hence the high EGT's.
What rpm and boost levels on the last dyno session?
Running 99 super unleaded pump fuel. Last session at 7500/8000rpm 18/19 psi boost (around 18/20 degrees from memory) 560 bhp. Can not wait to get it back together.
Old 09-18-2013, 06:21 PM
  #105  
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Sorted out an intercooler yet Tim ?


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