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Holber race car gets a new engine. Progress Report

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Old 08-12-2008, 02:06 PM
  #181  
Bill Ball
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One one GTS here at least, severe coking of the combustion chambers, raising the compression to 210, lead to severe pinging. We had the intake system cleaned with a BG Products treatment, compression came down to 200-205 max, and the pings disappeared.
Old 08-12-2008, 02:08 PM
  #182  
PorKen
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Originally Posted by mark kibort
as far as plugs go, i forgot which number is the hotter or colder plug, but we can get a set of one or two numbers colder. dont we run 8s now.
Stock 32Vs have WR7DC. You want WR5DC, the coldest extended plug for Bosch. (Fouling is a myth.)

Bosch numbers are lower numerically for colder (for NGK, colder is higher #s).


Originally Posted by Bill Ball
And because your WOT switch works well, we should have some protection with WOT ignition retard as well as the new knock sensors. However, I expect WOT will be leaner than ideal and you will have knocks. If the mixture is not 12-13 on WOT and there are more than just a couple of knocks on a run, it needs to be tuned right away. WOT is going to be no better than stoich with your stock LH. I have a Sharktuned chip set for 30 lb injectors and about 425HP.
You should start by disconnecting the WOT input to the EZ-K at the ECU connector (or cut the wire). Then ST the cruise map. The EZ WOT map is flat, ie rpm based only, with no compensation for air density.

Louie does this, as well as zeroing out the LH WOT map (which adds to the base map, unlike the EZ map), and tuning just the base fuel map.
Old 08-12-2008, 02:16 PM
  #183  
AO
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Originally Posted by Bill Ball
I have a Sharktuned chip set for 30 lb injectors and about 425HP. We can try that. If WOT is still stoich and there are knocks, no racing until its Sharktuned.
Maybe this was alread covered, but what size injectors will be installed? If you're going to run anything less than 30lb, I think you may have issues using those chips.

Also, using a boosted chipset as a surrogate, will probably introduce some rather interesting fueling characteristics - some fat, some lean... just be careful.
Old 08-12-2008, 02:21 PM
  #184  
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Originally Posted by PorKen
You should start by disconnecting the WOT input to the EZ-K at the ECU connector (or cut the wire). Then ST the cruise map. The EZ WOT map is flat, ie rpm based only, with no compensation for air density.

Louie does this, as well as zeroing out the LH WOT map (which adds to the base map, unlike the EZ map), and tuning just the base fuel map.
Whoa! That's a littel over simlified (BTW, I like the idea of disconnecting the WOT switch). They first have to get teh fueling (LH) about right. Then move to Ignition timing, then go back and fine tune fueling if needed.
Old 08-12-2008, 02:33 PM
  #185  
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Originally Posted by Andrew Olson
Maybe this was alread covered, but what size injectors will be installed? If you're going to run anything less than 30lb, I think you may have issues using those chips.

Also, using a boosted chipset as a surrogate, will probably introduce some rather interesting fueling characteristics - some fat, some lean... just be careful.
Mark has 30 lb injectors. We'll install the LC-1 wideband and see where we are. With this motor, even if by some magic the fueling and timing is OK, Mark needs to be a bit gentle for the first 500 miles, doesn't he?
Old 08-12-2008, 02:37 PM
  #186  
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Originally Posted by PorKen
Stock 32Vs have WR7DC. You want WR5DC, the coldest extended plug for Bosch.
This is the first time I noticed you were using the extended plug. I thought they had an extra character in the model number.

It might not be a bad idea to try the plugs Todd uses in his car. They are a non-projected racing plug (about $1.50 at our local Farm Supply store, not kidding) by NGK. He saw some fouling during the cold months during stop / go driving, should not be an issue at all in your car in NorCal. These are the plugs of choice with the import tuner crowd, designed for constant high rpm's where you are trying to avoid the spark plug turning into a glow plug.

I'll try to find the number, if you cannot find them locally I can send some out there ASAP if you are interested.

Originally Posted by Bill Ball
Mark needs to be a bit gentle for the first 500 miles, doesn't he?
Is high load / low rpm still the rule of thumb for a new motor?
Old 08-12-2008, 02:38 PM
  #187  
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My boosted 928 likes the NGK BCPR7ES plugs. They are very cold but have a wider range than the equivalent Bosch plugs.

Dan
'91 928GT S/C
Old 08-12-2008, 02:46 PM
  #188  
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Originally Posted by Bill Ball
Mark has 30 lb injectors. We'll install the LC-1 wideband and see where we are. With this motor, even if by some magic the fueling and timing is OK, Mark needs to be a bit gentle for the first 500 miles, doesn't he?
Just let it idle in the driveway overnight. Good to go!

































j/k
Old 08-12-2008, 02:46 PM
  #189  
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Originally Posted by Hacker-Pschorr
This is the first time I noticed you were using the extended plug. I thought they had an extra character in the model number.
The coldest 928 threaded Bosch projected tip is the 5, WR5DC. But the regular, non-projected tip goes at least to 2, WR2CC. (D = projected, C = regular)

A non-projected tip with the same heat range is cooler than a projected.
Old 08-12-2008, 02:49 PM
  #190  
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But you want a projected tip if you can.
Old 08-12-2008, 02:50 PM
  #191  
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Originally Posted by PorKen
(D = projected, C = regular)
Duh, brain fart....

Originally Posted by marlinspike
But you want a projected tip if you can.
The boosted crowd goes the opposite way, so I've been wondering if a high compression race motor would fall under the same theory.
Old 08-12-2008, 02:55 PM
  #192  
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Originally Posted by Hacker-Pschorr
The boosted crowd goes the opposite way, so I've been wondering if a high compression race motor would fall under the same theory.
I wouldn't think so. 30psi vs NA... Hmmmm....
Old 08-12-2008, 03:16 PM
  #193  
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Good info Guys!

Ill see if i can get the WR5 or 6DC and give them a shot.

as was mentioned, i have very low mileage 30lb injectors that are going in courtesy of George (great deal!)
Ill back the fuel pressure off from the 72psi i ran on the holbert engine, down to about stock 52ish.

by the way, all this talk about sacrafices with the cam timing. the 85 cams are a natural for this. they are a full 8 degrees retarded , over the entire duration vs the GT cams. in otherwords, i dont even know if the porken tool could retard the GT cams this much! however, the exhaust cams are the same effective timing and duration. what would the retard of the exhaust cam create? anyway, with an already head start on reduced cam timing, and the ability to reduce torque and power in the mid range Rpm by flappy disconnect, i think we are in good shape.

mk
Old 08-12-2008, 03:32 PM
  #194  
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Originally Posted by Andrew Olson
I wouldn't think so. 30psi vs NA... Hmmmm....
I said high compression, like a small block N/A making over 900hp with pushrods and mechanical fuel injection
Old 08-12-2008, 03:43 PM
  #195  
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Originally Posted by mark kibort
by the way, all this talk about sacrafices with the cam timing. the 85 cams are a natural for this. they are a full 8 degrees retarded , over the entire duration vs the GT cams. in otherwords, i dont even know if the porken tool could retard the GT cams this much! however, the exhaust cams are the same effective timing and duration. what would the retard of the exhaust cam create?
Correctly stated, GT intake cams are 8° (crank) advanced. S³ intake valves open at the same point as S4 cams, 11° ATDC, but close later.

I made >15 rwhp more by going from +3° advance to -1° retard with my S³ cams, same dyno session. The tq/hp peaks move about 100 rpm with each crank° ±.

Going to -4° raised the peaks even higher, didn't lose hp, but didn't gain, I'm fairly certain because the exhaust was restricting it. With a revised exhaust, it feels much more powerful - dyno soon.

The 32V gears have a ±7.5° range in the slots, so with the 32V'r (aka PorKen tool) you have a 15° range, no matter which cams you have, S³, GT, S4, or GTS.


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