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GT4 G81 Transmission Failure

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Old 08-18-2017, 11:47 PM
  #946  
Sven76
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Originally Posted by GTgears
Is the 991 no longer sold with an Aisin 7spd based on the pdk?
Nope, the PDK is always ZF (except for Macan S Diesel where it is a VW part) and the MT is also ZF (basically a detuned version).

Last edited by Sven76; 08-20-2017 at 04:56 PM.
Old 08-19-2017, 04:39 AM
  #947  
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Originally Posted by kfmcmahon
Mike, I thought somewhere in the pages of this or the other gearbox failure threadit was advised not to drive the car after 3rd gear goes because debris from the failed gear (spline?) may further damage other components???

PS-- 2:02 @ WGI in the GT3 on Trofeo r's wednesday at the GVC-BMW/Niagara PCA event
I suppose anything is possible and I'm not a mechanic or engineer, but I've read that others drove home without issue after third gear failure. I trailered my car home from the Glen, but it drove fine loading and unloading it. Like I said every gear works except third, which is like shifting into neutral.

2:02 is lightning fast in a street car! Great job! How do you like the Trofeo R's compared to Cup 2's?
Old 08-19-2017, 10:00 AM
  #948  
GTgears
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Originally Posted by Sven76
Nope, den PDK ist always ZF (except for Macan S Diesel where it is a VW part) and the MT is also ZF (basically a detuned version).
Can you show me something that verifies when the change took place?

Last edited by GTgears; 08-19-2017 at 11:27 AM.
Old 08-19-2017, 10:43 AM
  #949  
kfmcmahon
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Originally Posted by PCarOMFS
I suppose anything is possible and I'm not a mechanic or engineer, but I've read that others drove home without issue after third gear failure. I trailered my car home from the Glen, but it drove fine loading and unloading it. Like I said every gear works except third, which is like shifting into neutral.

2:02 is lightning fast in a street car! Great job! How do you like the Trofeo R's compared to Cup 2's?
they seemed similar to cup 2's...maybe a bit stickier? Just wanted to try something new.
Old 08-20-2017, 12:24 AM
  #950  
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Originally Posted by GTgears
I would strongly advise against driving your cars home from the track. What has happened on most of these boxes is the ring has dislocated from the gear and has been left floating on the shaft. It's only a matter of time until one of the rings cracks and splits. Then you have 3 or 4 pieces of shrapnel floating around inside the box. Not only could that go through the shafts and destroy the whole gears (potentially voiding the warranty because you kept driving) but it is dangerous. I have seen such a failure on a racecar lock up the wheels at top speed and send the car into a pirouette into the wall, destroying the whole vehicle. Not only might you die, but I guarantee if Porsche finds out the failure happened before the accident and you kept driving their band of lawyers will make sure you don't get a cent for your car. The risk isn't worth it. You guys spend thousands per weekend to go to the track but are skipping a couple hundred dollar tow home?

Wanted to bring this post front and center re driving GT4s home from the track after third-gear failures. It’s the advice to which I adhered. Thank you GTgears. (BTW, Mike from BM, says hello.)
Old 08-21-2017, 06:45 PM
  #951  
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I added this to the other thread

same situation as OP
no warning, shifts felt normal, no notchiness,
4-3 downshift while braking for bus stop at the glen
wondering "why am I redlining it".....no 3rd gear
drove into pits loaded up and drove straight to dealership

i had had told my service manager that this WAS going to happen, and I had a sixth sense it would e today since I opted not to trailer as I ususallyt do😳😳😩😩

late 2016 build
3750 miles
4 track days
mods are suspension, 19" wheels with RE-71's and trying out DSC for the first time--oh well, that didn't turn out too well....
Old 09-09-2017, 04:12 PM
  #952  
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Don't count on Porsche for any help with replacement if it doesn't break, I sent a letter about an extended warranty specifically on the transmission and this is the response I received.

[Thank you for reaching out to bring this to our attention. Clearly you are a longtime loyal Porsche owner, and I am sorry to read about the concern you have with your 2016 Porsche Cayman GT4.

Porsche Cars North America offers a 4 year/50,000 mile, whichever comes first, New Car Limited Warranty. During this period, we stand behind our vehicles to address manufacture shortcomings. Please be advised that you are still under the parameters of this warranty, and should a concern appear, it will be addressed accordingly under the terms of this warranty.

Mr. Bocchieri, I hope that this offers peace of mind. I appreciate you providing us the opportunity to respond to your concerns, and hope that you have a great day.

Kind Regards,
Douglas A. Toth Jr.
Porsche Specialist, Porsche Contact Center
Porsche Cars North America, Inc.
One Porsche Drive
Atlanta, GA 30354 ][/QUOTE]
Old 09-09-2017, 04:31 PM
  #953  
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When does it get to be class action lawsuit time, any lawyers want to chime in? I would be happy with an extended warranty specifically for the transmission.
They did it for the GT3 engine.
Old 09-09-2017, 05:14 PM
  #954  
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Originally Posted by GTgears
Can you show me something that verifies when the change took place?
991 always had ZF, used to know some people at ZF. But it's also covered in the public domain: http://www.autobild.de/artikel/porsc...--1226794.html

996 MT was from Getrag, 997 MT mainly Aisin (GT2/3 and Turbo Getrag I believe) and 997 PDK from ZF. Not sure about the MT for 997.2, but believe they kept the Aisin as MT throughout the entire 997.x series. Not sure about the slushboxes for 911 up until 997.1.
Old 09-16-2017, 02:35 PM
  #955  
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I just joined the club, 2016 GT4 owner, 11,600km, 2 track days.

As I was apexing a roundabout, I up shifted from 2-3, heard a loud clunkering sound, and it was gone, 3rd was gone. instantly I took it to the dealer and I mentioned this is a common issue and I expect a new gearbox.

May 2016 build
late June 2016 delivery

Id also like to note that I experienced the faulty suspension when I first received my car, which was replaced without issues.

I'm out of Saudi and this issue seems to be gaining momentum, unfortunately.
Old 09-16-2017, 08:56 PM
  #956  
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Originally Posted by GTgears
I think I now understand where the communication breakdown occurred. This gearbox has existed, in a Porsche version, since 2005. It has existed in it's current version, with revised bellhousing and integral oil pump/cooler since the 981 came out. It was not a NEW gearbox for the GT4. You appear to be treating it as if the GT4 was some brand new gearbox and that this problem is 100% GT4 specific. It's not.

When I say they made a design change to 3rd gear I am not talking exclusively about GT4s. I am talking about the complete production line of the gearboxes. Prior to the GT4 I had never in my life seen a welded dog on a 3rd gear. That includes the 981s we had been inside. 5th and 6th have always been welded. 3rd and 4th were splined.

When did they change it? I dunno. But when I say that they changed the design of 3rd gear that's not a question mark. That's not open to debate or doubt. So when you say "who knows?" and "nobody really knows"? my response is "I do" and "You're wrong". Understand where I'm coming from now???
I have reported earlier but I have a Cayman GTS not GT4 built in spring of '16 and my 3rd went out as well. It's not GT4 specific. I have a manual GT3 on order; I hope there are no issues with that box.
Old 09-18-2017, 06:03 PM
  #957  
paradocs98
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Add me to the list. Happened this weekend. 3rd gear gone.

Just over 9,000 miles. March 2016 build date.

Silver lining: my dealer says that that Porsche is now shipping the updated/stronger Getrag 6-spd unit since they've gone through their stock of the old units.

Also, I got this for a loaner. Love my dealer.
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Old 09-18-2017, 10:30 PM
  #958  
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Originally Posted by paradocs98
Add me to the list. Happened this weekend. 3rd gear gone.

Just over 9,000 miles. March 2016 build date.

Silver lining: my dealer says that that Porsche is now shipping the updated/stronger Getrag 6-spd unit since they've gone through their stock of the old units.

Also, I got this for a loaner. Love my dealer.
so how do I know if I got the "new and improved" Getrag when my was replaced 3 weeks ago?
Old 09-19-2017, 12:39 PM
  #959  
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I have yet to see any evidence it's true...
Old 09-20-2017, 07:22 AM
  #960  
paradocs98
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Originally Posted by kfmcmahon
so how do I know if I got the "new and improved" Getrag when my was replaced 3 weeks ago?
My dealer said they've replaced transmissions on four GT4s now. Said that one car then broke the replacement transmission within weeks of having it installed. That car just had the second replacement done a couple of weeks ago, and it was supposedly the improved/strengthened unit this time since Porsche had exhausted their stock of the older, potentially defective units. My dealer also commented that they're seeing a lot of low-mileage GT4s coming in for trade from people who likely just wanted to jump on the bandwagon and see what the excitement was all about last year when the GT4 was released. They only put a few miles on the cars on weekends and now wanted to move on to the next thing. These cars ("Cars and Coffee" cars) aren't experiencing the transmission issue thus far. It's my dealer's experience that it's the cars that are actually being driven like they're supposed to be driven that are having the 3rd gear failure. Putting around town doesn't seem to be enough to expose the weakness in the 3rd gear dog ring design.

Your dealer should be able to tell you if the replacement unit was from the last of the old stock, or the newer design.


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