Notices
996 Forum 1999-2005
Sponsored by:

#$@! Blew my engine today #&*#@!

Thread Tools
 
Search this Thread
 
Old 03-04-2015, 02:20 AM
  #721  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 65 Likes on 50 Posts
Default

Note to self: monitor real-time cam deviations at all rpms when doing a test drive Thanks for the explanation!
Ahsai is offline  
Old 03-04-2015, 02:23 AM
  #722  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

Originally Posted by Ahsai
Note to self: monitor real-time cam deviations at all rpms when doing a test drive Thanks for the explanation!
Another note to self...
The sample rate may or may not be enough to actually show you anything. Thats why I use stand alone data loggers, not depending upon OBDII unless I want them too..
Flat6 Innovations is offline  
Old 03-04-2015, 02:45 AM
  #723  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 65 Likes on 50 Posts
Default

Originally Posted by Flat6 Innovations
Another note to self...
The sample rate may or may not be enough to actually show you anything. Thats why I use stand alone data loggers, not depending upon OBDII unless I want them too..
Durametric is much faster than OBDII and if you log only bank 1 cam deviation, bank 2 cam deviation, and rpm (but not graph them in real-time, which will be slow), it should have no problems returning tens of samples per second. Then you can do post processing analysis.

Will be difficult to use a standalone data logger for cam deviation as it's computed by the DME in real-time based on both the cam position sensors and crank position sensor, which are pulse signals. I don't even know how a standalone data logger can log pulse signals, let alone processing them and compute the cam deviations.

Got your point about it may or may not show up. If some something weird shows up, at least that tells you something is wrong. If nothing bad shows up, the test is inconclsive.
Ahsai is offline  
Old 03-04-2015, 02:53 AM
  #724  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

A purpose built logger that can use OEM or other sensors can do this, and I have done it. I use these things to develop camshaft profiles and plat against cylinder pressures, or even use transducers in the exhaust to plot changes as well.

That said, this issue would have been found by doing a good, old fashioned sump inspection, more than likely. The sump had a ton of material in the outer edges of it that were very small, and those bits of debris are characteristic with every worn main drive chain that we've seen.

This engine was also NOT qualified for an IMS retrofit as the sump plate had not been pulled off as recently as the engine had been retrofitted. Thats classic. If that would have happened, more than likely this issue would have been caught.
Flat6 Innovations is offline  
Old 03-04-2015, 03:03 AM
  #725  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 65 Likes on 50 Posts
Default

Originally Posted by Flat6 Innovations
A purpose built logger that can use OEM or other sensors can do this, and I have done it. I use these things to develop camshaft profiles and plat against cylinder pressures, or even use transducers in the exhaust to plot changes as well.

That said, this issue would have been found by doing a good, old fashioned sump inspection, more than likely. The sump had a ton of material in the outer edges of it that were very small, and those bits of debris are characteristic with every worn main drive chain that we've seen.

This engine was also NOT qualified for an IMS retrofit as the sump plate had not been pulled off as recently as the engine had been retrofitted. Thats classic. If that would have happened, more than likely this issue would have been caught.
Makes sense. I think we need a sump that has a big screw-on CAP that one can easily remove (with a tool) that is large enough to inspect any debris inside. Then we can check it at every oil change.
Ahsai is offline  
Old 03-04-2015, 03:10 AM
  #726  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

Originally Posted by Ahsai
Makes sense. I think we need a sump that has a big screw-on CAP that one can easily remove (with a tool) that is large enough to inspect any debris inside. Then we can check it at every oil change.
Not necessary.. The IMS Guardian monitors this all the time and chain material is ferrous.

BUT I have pulled off a sump plate in another country, in someone else's shop, using their tools, on a hot engine and swapped it out in less than 40 minutes start to finish and was back on the road. You only need 3 tools to do the job.

Every single car that we see, for ANY reason, has the sump pulled, filter pulled, and gets the finger test.

The sump plate is the window to the soul of the M96/ M97.
Flat6 Innovations is offline  
Old 03-04-2015, 03:27 AM
  #727  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 65 Likes on 50 Posts
Default

Originally Posted by Flat6 Innovations
Not necessary.. The IMS Guardian monitors this all the time and chain material is ferrous.

BUT I have pulled off a sump plate in another country, in someone else's shop, using their tools, on a hot engine and swapped it out in less than 40 minutes start to finish and was back on the road. You only need 3 tools to do the job.

Every single car that we see, for ANY reason, has the sump pulled, filter pulled, and gets the finger test.

The sump plate is the window to the soul of the M96/ M97.
Gotcha. I thought you also meant chain pad material (non-metallic). The IMS guardian is definitely be ideal for this application then. I'm starting to think it's wise to install the IMS guardian just to detect these chain issues (in addition to IMSB issues) on the M96, regardless of whether one has already addressed the IMS bearing.
Ahsai is offline  
Old 03-04-2015, 03:29 AM
  #728  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

Originally Posted by Ahsai
Gotcha. I thought you also meant chain pad material (non-metallic). The IMS guardian is definitely be ideal for this application then. I'm starting to think it's wise to install the IMS guardian just to detect these chain issues on the M96, regardless of whether one has already addressed the IMS bearing.
I said that from the inception of the Guardian.. So far its saved way more engines from chain failures than anything else.
Flat6 Innovations is offline  
Old 03-04-2015, 03:34 AM
  #729  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 65 Likes on 50 Posts
Default

Originally Posted by Flat6 Innovations
I said that from the inception of the Guardian.. So far its saved way more engines from chain failures than anything else.
Should rename it as "The Engine Guardian"
Ahsai is offline  
Old 03-04-2015, 03:36 AM
  #730  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

Originally Posted by Ahsai
Should rename it as "The Engine Guardian"
Its already known as that for other applications. I even have these systems running around the NASCAR circuit.
Flat6 Innovations is offline  
Old 03-04-2015, 11:32 AM
  #731  
Jon Moeller
Three Wheelin'
 
Jon Moeller's Avatar
 
Join Date: Dec 2002
Location: Austin, TX
Posts: 1,544
Received 0 Likes on 0 Posts
Default

Jake,
I'll be swapping the sump pan on my car, in the next couple of months. I'm assuming that any accumulation of material in my sump is a bad sign, but regarding tensioner pad wear, is the material non-metallic?

Thanks,
Jon
Jon Moeller is offline  
Old 03-04-2015, 12:18 PM
  #732  
laphan
Rennlist Member
 
laphan's Avatar
 
Join Date: Jan 2012
Posts: 247
Received 66 Likes on 47 Posts
Default

Originally Posted by Flat6 Innovations
Nope, because the deviations don't exist between the banks of cylinders, since this issue retards ALL the cam timing, not just one bank. I have caught a few of these in process by mistake during IMSB qualification processes and the symptoms were very hard to note. I caught one chain almost ready to snap, only because I found one small piece of debris in the sump that came from the chain.

Some things are a silent, symptomless death with this engine. Tick..Tick.. BOOM!
Can IMS guardian detect this?
If debris from chain is magnetic, can the guardian should detect this early?
laphan is offline  
Old 03-04-2015, 02:53 PM
  #733  
p.vanderlinden
Racer
 
p.vanderlinden's Avatar
 
Join Date: Apr 2002
Location: 40th Anni. South OC, CA
Posts: 285
Likes: 0
Received 0 Likes on 0 Posts
Default

I wonder if an oil analysis would pick up on the PTFE (Teflon) from the chain paddle (guide) wear ?

Also, would strong magnets on the filter housing attract the chain material for inspection?

Are the chains made of ferrous material or are they some type of non-magnetic stainless steel?

Paul
p.vanderlinden is offline  
Old 03-04-2015, 03:16 PM
  #734  
Spokayman
Rennlist Member
 
Spokayman's Avatar
 
Join Date: May 2013
Location: Southern Arizona
Posts: 1,384
Received 24 Likes on 21 Posts
Default

Originally Posted by p.vanderlinden
Also, would strong magnets on the filter housing attract the chain material for inspection?

Are the chains made of ferrous material or are they some type of non-magnetic stainless steel?

Paul
Jake mentions in post 726 that the chain metal is ferrous and then indicates the IMS Guardian would detect it.

I would think a strong magnet would attract ferrous debris. How would you use such a magnet?
Magnetic drainplugs are commonly used this way already.

Last edited by Spokayman; 03-04-2015 at 03:17 PM. Reason: typo
Spokayman is offline  
Old 03-04-2015, 03:22 PM
  #735  
Flat6 Innovations
Former Vendor
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,290 Likes on 902 Posts
Default

I wonder if an oil analysis would pick up on the PTFE (Teflon) from the chain paddle (guide) wear ?
Nope, I've never seen any indication of this. I carry out about 400 UOA per year between my engines and development, and the work that we do for Gibbs. The materials simply are not monitored in the testing regimen. The best way to find these issues is by pulling the sump plate. The material is seldom small enough to make it through the oil sump pick up screen, so it will never end up in the filter.

Also, would strong magnets on the filter housing attract the chain material for inspection?
The first key is to get rid of the junk plastic filter housing, with it's horrifically designed filter bypass. You can then run a steel bodied filter and a Filtermag easily. The filter mag has been around for 50 years, but no one in Porsche circles ever knows about them.

Are the chains made of ferrous material or are they some type of non-magnetic stainless steel?

Paul
Heavily ferrous.

EVERY engine I build has a spin on filter adaptor, using a steel bodied filter, coupled to a magnetic drain plug. Its been that way since 2007.
Flat6 Innovations is offline  


Quick Reply: #$@! Blew my engine today #&*#@!



All times are GMT -3. The time now is 03:20 AM.