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Old 10-07-2013, 10:03 PM
  #46  
Imo000
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This doesn't automatically mean it came from one of the valves. Possible that someone dropped one and never bothered to go after it.
Old 10-07-2013, 10:09 PM
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5CHN3LL
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Heh, no, and there's no evidence proving that God did not miracle it there, either, but Occam's razor suggests otherwise.
Old 10-07-2013, 10:30 PM
  #48  
Flat6 Innovations
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Originally Posted by Imo000
This doesn't automatically mean it came from one of the valves. Possible that someone dropped one and never bothered to go after it.
We must quantify that the valve keeper either is, or is not missing.

When working with engines we assume nothing and quantify everything. If this keeper is indeed missing it won't be the first time we have seen this with a symptomless, running engine. I see people scatter parts all the time because they assemble things with assumptions.

Just because it runs, doesn't mean that its healthy.

I'd hate to know that the factory was this sloppy, but then again I have found missing O rings from 9a1 engines with 4,165 miles on them since they left the factory. It never even had an oil change before I took it apart to transform it from a 3.4 to a 4.2. It had cylinders wearing like mad and all components that receive boundary layer protection were seeing signs of wear from a lack of oil film strength due to aeration.

Here it is..





Last edited by Flat6 Innovations; 10-07-2013 at 11:10 PM.
Old 10-10-2013, 01:40 PM
  #49  
McCrazy
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Originally Posted by jrrhdmust
Well for the poster asking about the car it's Seal grey, with Porsche 2 piece rims.
I am sorry to hear of your misfortune as it sounds like you indeed purchased my old 996. Mine was in fact Grey with a Grey interior. If you want I could probably find the VIN somewhere and then we would know for sure.

It was a solid car for me over 3 years of ownership and 15,000 miles of driving. Even the Porsche dealership said it was in great shape when I had the 60,000 mile service done. Only thing to go bad on it was the battery which was 5 years old at the time, and I bought 2 new key fobs for it because the old ones were worn out.
Old 10-10-2013, 01:57 PM
  #50  
jumper5836
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Originally Posted by Flat6 Innovations
We must quantify that the valve keeper either is, or is not missing.

When working with engines we assume nothing and quantify everything. If this keeper is indeed missing it won't be the first time we have seen this with a symptomless, running engine. I see people scatter parts all the time because they assemble things with assumptions.

Just because it runs, doesn't mean that its healthy.

I'd hate to know that the factory was this sloppy, but then again I have found missing O rings from 9a1 engines with 4,165 miles on them since they left the factory. It never even had an oil change before I took it apart to transform it from a 3.4 to a 4.2. It had cylinders wearing like mad and all components that receive boundary layer protection were seeing signs of wear from a lack of oil film strength due to aeration.
wow is that of the 9a1 with 4k on it?
Old 10-10-2013, 02:08 PM
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Flat6 Innovations
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Yes, 9a1. 2012 Cayman R.
Old 10-10-2013, 02:13 PM
  #52  
Ahsai
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Originally Posted by Flat6 Innovations
Yes, 9a1. 2012 Cayman R.
All the damage in 4k because of a missing o-ring. This is insane...
Old 10-10-2013, 02:28 PM
  #53  
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Car was never tracked. Never had the oil changed from the factory.
This is not just a missing O ring, this missing part impeded the oil from being de-aerated. That meant a huge loss of boundary later protection and a total loss if film strength.
Old 10-10-2013, 03:10 PM
  #54  
Ahsai
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Right. It seems not a very forgiving (let alone robust) design. Even if the o-ring was there, it could still leak naturally as the engine ages...
Old 10-10-2013, 03:14 PM
  #55  
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Possibly, but that's unlikely. If the O ring would have been there the wear we have documented would not have been there.
Old 10-10-2013, 03:25 PM
  #56  
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Originally Posted by Flat6 Innovations
Possibly, but that's unlikely. If the O ring would have been there the wear we have documented would not have been there.
Agree but I was takling about long-term like after a few years/miles down the road....

So there's no vacuum leak detected by the DME even when the o-ring is absent? So anything short of a physical inspection would not catch such defect?
Old 10-10-2013, 03:28 PM
  #57  
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No vacuum there.. This is the supply side of oil from the scavenge side of the pump to the de-aerators. This is secondary waste oil being returned from the cylinder heads.

We'll see what long term effects are for the 9a1. We have 3 years of development in the 9a1 platform thus far and have already found the weak points and strong points, others will follow suit as time progresses.
Old 10-10-2013, 03:41 PM
  #58  
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Originally Posted by Flat6 Innovations
No vacuum there.. This is the supply side of oil from the scavenge side of the pump to the de-aerators. This is secondary waste oil being returned from the cylinder heads.

We'll see what long term effects are for the 9a1. We have 3 years of development in the 9a1 platform thus far and have already found the weak points and strong points, others will follow suit as time progresses.
Thanks for the explanation. Hopefully you didnt' find any major flaws in the design. I'm still hoping to upgrade to 9a1 someday
Old 10-10-2013, 03:49 PM
  #59  
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Originally Posted by Flat6 Innovations
Yes, 9a1. 2012 Cayman R.
Was this something that the warranty or Porsche couldn't cover?
Old 10-10-2013, 03:53 PM
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5CHN3LL
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^ Yup, same question here. Seems like PNA should have been on the hook for the diagnosis and subsequent remediation, given what the diagnosis revealed.


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