Notices
996 Forum 1999-2005
Sponsored by:

Repairing the “black foam coming out of vent” issue

Thread Tools
 
Search this Thread
 
Old 11-28-2023, 07:20 PM
  #301  
TexSquirrel
RL Community Team
Rennlist Member
 
TexSquirrel's Avatar
 
Join Date: Aug 2016
Location: Richmond, TX
Posts: 5,375
Received 2,492 Likes on 1,332 Posts
Default

That aircon line isn't run correctly.
I would reclaim the refrigerant, relocate the line, and refill the refrigerant.
But I can do all that myself, so I'm more inclined to do it.
R134a is cheap here, under US$20 here in Texas.
Old 11-28-2023, 07:22 PM
  #302  
TexSquirrel
RL Community Team
Rennlist Member
 
TexSquirrel's Avatar
 
Join Date: Aug 2016
Location: Richmond, TX
Posts: 5,375
Received 2,492 Likes on 1,332 Posts
Default

Oh, maybe right hand drive is different.
Maybe a Brit or fellow Aussie can chime in.
That's definitely not correct for left hand drive.
Old 11-28-2023, 07:24 PM
  #303  
TexSquirrel
RL Community Team
Rennlist Member
 
TexSquirrel's Avatar
 
Join Date: Aug 2016
Location: Richmond, TX
Posts: 5,375
Received 2,492 Likes on 1,332 Posts
Default

Originally Posted by Armitage
I'm not sure what is worse here: that those flaps are made to disintegrate or that they are so horrendously placed in the car, so that it's absolutely painful to replace them.
I'm getting more and more of these foam bits out of the vents recently, so I'll problable have to bite the problem and take care of it sooner than later.
Makes me sick that apart from disassembling half of the interior, other methods are rather destructive.
Terrible design.
I put off doing mine for several years.
It's not THATbad.
Once you've done it you will ask yourself why you waited so long!
Old 11-28-2023, 08:07 PM
  #304  
FlatsixS
Instructor
 
FlatsixS's Avatar
 
Join Date: Jul 2019
Location: Houston, TX
Posts: 146
Received 31 Likes on 22 Posts
Default

Originally Posted by TexSquirrel
I put off doing mine for several years.
It's not THATbad.
Once you've done it you will ask yourself why you waited so long!
agree. Just take your time. Consider doing it during a weekend with spare time. If I have to do it now again it won’t take me half as long as the first time.
Old 12-08-2023, 10:04 PM
  #305  
Pusty123
2nd Gear
 
Pusty123's Avatar
 
Join Date: Dec 2023
Posts: 2
Received 0 Likes on 0 Posts
Default

Originally Posted by CBJinSydney
Following these instructions but my aircon pipe runs over the top of the heat exchanger preventing me from removing the heat exchanger. Anyone else had this issue and know of a way around it other thatn degassing hte aircon and getting it refilled?
Looks like I have the same issue.
2007 RHD Cayman

Really hope there is a way around this without messing with the AC system
Old 12-17-2023, 08:45 PM
  #306  
Denny14
6th Gear
 
Denny14's Avatar
 
Join Date: Dec 2023
Posts: 6
Likes: 0
Received 6 Likes on 1 Post
Default

Moxie - what car do you have? I have a 987.1 and am wondering if it is possible to get access to both flaps via the heater core.

Has anyone with a 987.1 repaired both flaps using either method?
The video of the behind the radio method is a 986 and it looks like they have more access because the dash vents come out with that center section. I a not sure the 987.1 provides that much access.

I have a 2008 987.1 standard Boxster with lots of foam in the vents and the air controls don't work well. I suspect both flaps are totally foam free.

Thanks.
Old 12-17-2023, 09:19 PM
  #307  
emjohn43
Rennlist Member
 
emjohn43's Avatar
 
Join Date: May 2020
Posts: 43
Received 12 Likes on 6 Posts
Default

Originally Posted by Denny14
Has anyone with a 987.1 repaired both flaps using either method?
I've done this on my 987.1 through the heater core; repaired both doors. The inner door required some interesting flexibility in the wrist, but it was do-able.
Old 12-17-2023, 09:21 PM
  #308  
Denny14
6th Gear
 
Denny14's Avatar
 
Join Date: Dec 2023
Posts: 6
Likes: 0
Received 6 Likes on 1 Post
Default

Thanks for the reply. That is awesome to hear.
Did you use foam or aluminum tape?
Any advice or pics to help get to that second door?
Old 12-31-2023, 05:09 PM
  #309  
Denny14
6th Gear
 
Denny14's Avatar
 
Join Date: Dec 2023
Posts: 6
Likes: 0
Received 6 Likes on 1 Post
Default

I am in the middle of this doing the heater core method. While putting things beck together, the round piece that secures the top of the blend door fell into the duct work. It’s the one we cut to get at. I can’t see where it went. Wherever it is, it’s not impeding any of the doors. I put my phone down there while recording and just can’t see where it went.

I have a plan to secure the top of the blend door, but wondered if any one else did this and if they figured out where it went.

thanks
Old 12-31-2023, 05:30 PM
  #310  
tom__w
Rennlist Member
 
tom__w's Avatar
 
Join Date: Nov 2010
Location: Northern New Jersey
Posts: 710
Received 158 Likes on 81 Posts
Default

https://www.amazon.com/Endoscope-Adjustable-Semi-Rigid-Waterproof-Inspection/dp/B0C4V5LWWL/ref=mp_s_a_1_3?crid=2AKWZ4DNKVSRI&keywords=android+endoscope+camera+with +light&qid=1704058318&sprefix=android+endis%2Caps%2C102&sr=8-3


Last edited by tom__w; 12-31-2023 at 05:32 PM.
The following users liked this post:
bmchan (12-31-2023)
Old 01-01-2024, 04:10 PM
  #311  
mtnroads
Instructor
 
mtnroads's Avatar
 
Join Date: Oct 2018
Location: Southern Oregon
Posts: 115
Received 46 Likes on 26 Posts
Default

Link to Amazon seems corrupt.
Old 01-01-2024, 04:46 PM
  #312  
Armitage
Intermediate
 
Armitage's Avatar
 
Join Date: Aug 2023
Posts: 42
Received 16 Likes on 13 Posts
Default

Works fine on my machine
Old 01-01-2024, 05:12 PM
  #313  
bmchan
Racer
 
bmchan's Avatar
 
Join Date: Mar 2021
Location: Central MA
Posts: 420
Received 168 Likes on 117 Posts
Default

Corrupt here. Just do a search for endoscope camera for iPhone or Android based on what phone you use. I bought thus one. Haven't used it yet.
endoscope endoscope

Last edited by bmchan; 01-01-2024 at 05:16 PM. Reason: link insert
Old 01-02-2024, 10:34 PM
  #314  
Christoph Soltau
Track Day
 
Christoph Soltau's Avatar
 
Join Date: Sep 2020
Location: Auckland
Posts: 17
Likes: 0
Received 8 Likes on 5 Posts
Default

Originally Posted by Pusty123
Looks like I have the same issue.
2007 RHD Cayman

Really hope there is a way around this without messing with the AC system
The pipe needs to come off on RHD cars. (Have done it on my '98 Boxster. NZ car).
Old 01-12-2024, 07:08 PM
  #315  
Pusty123
2nd Gear
 
Pusty123's Avatar
 
Join Date: Dec 2023
Posts: 2
Received 0 Likes on 0 Posts
Default

Originally Posted by Christoph Soltau
The pipe needs to come off on RHD cars. (Have done it on my '98 Boxster. NZ car).
thanks mate. I’m assuming it’s as simple as taking it to an aircon place to degas the system, taking it home and removing the pipe to do the job, bolt it back up and then back to the aircon place to regas?


Quick Reply: Repairing the “black foam coming out of vent” issue



All times are GMT -3. The time now is 09:28 PM.