The "Ultimate AOS Solution"
#451
You can test it by pouring rubbing alcohol in it while it upside down to see if it leaks.
You "can" just plug it off, 996.2 doesn't use a pop-off valve.
#454
so happy i have 3.4 and didnt have to deal with this bolt or maybe i was lucky and it wasnt that bad. I had already unbolted the aos and pushed it over. I was able to get a 1/4", 10mm deep socket with a 3" extension on it from above and break it free. Im sure torquing for install will be more difficult. Ill probably drop the engine some.
Neither my intake or plenum tube were burt through so no need to replace or repair, but they are most deffinately melted. Im guessing a mechanic messed something up and was able the extingish it quickly. Maybe it was residual fuel? I dont think any of the previous owners worked on this car themselves based on the limited history i have. Sadly still waiting on parts so no progress on my uaos install.
Neither my intake or plenum tube were burt through so no need to replace or repair, but they are most deffinately melted. Im guessing a mechanic messed something up and was able the extingish it quickly. Maybe it was residual fuel? I dont think any of the previous owners worked on this car themselves based on the limited history i have. Sadly still waiting on parts so no progress on my uaos install.
I have a set of plenums if you are interested from a 3.4.
#455
#456
"A little $5 plastic support for the SAI hose part #33 here"
Geez, these clip parts just seem to fall apart....... Nice to know is won't cause my engine to fall out before i get a new one ordered.
Geez, these clip parts just seem to fall apart....... Nice to know is won't cause my engine to fall out before i get a new one ordered.
#457
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#458
Asking an Indy to "seal the Atmospheric port" in a used AOS will probably raise the left eyebrow...lol..Best just to hand them the kit and say install this.
That procedure was meant to show "proof of concept in design" and for talented DIY'ers to save some bucks.
The DIY License program has ended for the UAOS. No new DIY Licenses will be issued.
The UAOS is still offered with or without a re-worked new AOS for now, but if asking an Indy or other professional to install, I suggest getting the new re-worked AOS also.
The Indy that did that install was in Maryland and had no issues at all and gave very good feedback..
#459
Hey Skip,
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
Last edited by TexSquirrel; 04-16-2020 at 02:09 AM.
#460
Hey Skip,
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
#461
Hey Skip,
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
I‘m slowly working on mine now in my spare time.
I was wondering about the plastic tube from the AOS to the throttle body.
Mine is covered, along with some hoses, in a sheath.
I can cut the tube to slide it out if possible, but I’m wondering if that is even necessary.
Can I just cut and remove the sheath and use wire ties or does the sheath provide some minimal heat protection and need to be kept
#462
Originally Posted by Porschetech3
It is suppose to seal back after it pops-off, but if there is dirt in it, it may not seal back.
You can test it by pouring rubbing alcohol in it while it upside down to see if it leaks.
You "can" just plug it off, 996.2 doesn't use a pop-off valve.
You can test it by pouring rubbing alcohol in it while it upside down to see if it leaks.
You "can" just plug it off, 996.2 doesn't use a pop-off valve.
Is the pop off valve on the crank vent line going to Cyl 4-6? I've got my motor out and have oil misting on the crank case near there plus I've seen two types of vent line on design911 , there's one with a direct pipe entry into the crankcase instead of having the valve there, plus it's a lot cheaper, might do the swap if the pop off can be safely removed?
Thanks Noz
#463
Hi PT
Is the pop off valve on the crank vent line going to Cyl 4-6? I've got my motor out and have oil misting on the crank case near there plus I've seen two types of vent line on design911 , there's one with a direct pipe entry into the crankcase instead of having the valve there, plus it's a lot cheaper, might do the swap if the pop off can be safely removed?
Thanks Noz
Is the pop off valve on the crank vent line going to Cyl 4-6? I've got my motor out and have oil misting on the crank case near there plus I've seen two types of vent line on design911 , there's one with a direct pipe entry into the crankcase instead of having the valve there, plus it's a lot cheaper, might do the swap if the pop off can be safely removed?
Thanks Noz
The tube connects to either elbow the same way it connects to the aos, same style connector. I dont know why but i went with the origional style for the 3.4 with the popet. It was about $20 more then the elbow. The elbow bolts to the head with a 10mm bolt.
#464
Hi PT
Is the pop off valve on the crank vent line going to Cyl 4-6? I've got my motor out and have oil misting on the crank case near there plus I've seen two types of vent line on design911 , there's one with a direct pipe entry into the crankcase instead of having the valve there, plus it's a lot cheaper, might do the swap if the pop off can be safely removed?
Thanks Noz
Is the pop off valve on the crank vent line going to Cyl 4-6? I've got my motor out and have oil misting on the crank case near there plus I've seen two types of vent line on design911 , there's one with a direct pipe entry into the crankcase instead of having the valve there, plus it's a lot cheaper, might do the swap if the pop off can be safely removed?
Thanks Noz
e retrofitted.
#465
Originally Posted by Porschetech3
Hi Noz, part #6 has the pop-off valve on it IF it's a 996.1 or early 2002, if it's a late 2002 or 996,2 it has a 2 bolt elbow with no pop-off valve.. Early models has 1 bolt, late has 2 bolts and cannot b
e retrofitted.
e retrofitted.
Thanks for the info! Looks like mine is the early one with the pop off, mine must have popped at some point and not re sealed , will replace it ?