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!!!! HELP Motor Mount Bolt Snapped !!!!

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Old 05-11-2013, 02:08 PM
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RayB_911
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Default !!!! HELP Motor Mount Bolt Snapped !!!!

Replacing motor mounts this morning. Everything going well, but slow to make sure I do it right. Cleaned all the bolts and nuts etc. top four looked good. WRONG!!!! The third 13mm one I was applying torque to snapped. Now I want to replace all four with new.

Two questions for my friends at RL.
1) Best way to extract bolt from passenger side mount.
2) size and thread of those bolts?
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Old 05-11-2013, 02:38 PM
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HalV
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Originally Posted by RayB_911
Replacing motor mounts this morning. Everything going well, but slow to make sure I do it right. Cleaned all the bolts and nuts etc. top four looked good. WRONG!!!! The third 13mm one I was applying torque to snapped. Now I want to replace all four with new.

Two questions for my friends at RL.
1) Best way to extract bolt from passenger side mount.
2) size and thread of those bolts?
I'd support the engine and take the mount back off. Then do one (or more) of the following in order of PITA factor:
  1. Try to grip the remainder of the bolt with a vice grip.
  2. Cut a slot in the remainder of the bolt and use a screw driver or chissel to turn the bolt out
  3. Drill a hole in the middle of the bolt and use an easyout.
Not sure on the size or thread but you could take the other bolt with you when you go the HW store or the dealer.

Did you use a torque wrench when you were tightening this bolt? If not, make sure you use one as the torque is pretty low on these bolts.
Old 05-11-2013, 02:44 PM
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HalV
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I just went out in the garage to look at my mount and have another possible option. You might be able to grab the bolt from underneath the frame with a vice grip.. I can feel one or two threads exposed when I feel under the mount area. Good luck and let us know how it turns out.
Old 05-11-2013, 02:52 PM
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RayB_911
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Originally Posted by HalV
I'd support the engine and take the mount back off. Then do one (or more) of the following in order of PITA factor:
[*]Try to grip the remainder of the bolt with a vice grip.[*]Cut a slot in the remainder of the bolt and use a screw driver or chissel to turn the bolt out[*]Drill a hole in the middle of the bolt and use an easyout.

Not sure on the size or thread but you could take the other bolt with you when you go the HW store or the dealer.

Did you use a torque wrench when you were tightening this bolt? If not, make sure you use one as the torque is pretty low on these bolts.
I walked away after I jacked the motor and loosened all the other bolts up. I need to lake a look but these sound doable. I like the vice grip. We'll see.

May have to locate my extractors. Not a lot of room but at least it is easiest one to get to. Could be the LHS.

Thanks for the input. I'll let everyone know how it goes.
Old 05-11-2013, 03:00 PM
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ThomasC2
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I think they are M8x45 mm. Torque 23 nm.

Thomas
Old 05-11-2013, 03:21 PM
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Lemass Automotive
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I welded a bar to the underside of my snapped bolt and got it from the bottom.
Old 05-11-2013, 04:46 PM
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RicardoD
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Do you have the parts catalog PDF? That lists the size of the bolts in the description for the part.
Old 05-11-2013, 05:20 PM
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crg53
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The PET shows the bolt as 8 m/m x 45 m/m, but does not give the pitch. Take one of the other ones to the store and compare the pitch.

Old 05-11-2013, 05:50 PM
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RayB_911
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Found the bolts at hardware store. My bit broke so had to get new extended bit to reach bolt so I can extract.


There were almost enough threads to turn it out. I could get my needle nose vise grip on it, but not enough to turn it.

Was a quick project this morning. Now two trips to stores and I am almost where I should have been before lunch. It's almost comical, but not.

I did download the parts PDF, but I forgot to look there. Guess I continue to learn as I can,

Thanks for all the help.
Old 05-11-2013, 06:12 PM
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RayB_911
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The bolt is "whole" again now I can finish this fun project. I will share when I am complete.
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Old 05-11-2013, 06:14 PM
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Vandit
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Congrats on getting it all sorted! So what method did you use after all?
Old 05-11-2013, 06:33 PM
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RayB_911
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1/8" extended drill bit and a bolt extractor on end of a bit extension got it out. I am trying to double check torque.


P-car on DIY has the top bolts at 40 Nm (29 ft-lb) for the tops and Thomas advises 23 Nm above and that is big difference. I really don't ever want to do this again. Motor mounts, sure but not extract bolts from them.

I searched Rennlinst but found different numbers posted here to.
Old 05-11-2013, 06:38 PM
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Lemass Automotive
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I got a new bolt from Porsche.
Well done on sorting it though
Old 05-11-2013, 07:09 PM
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mike9186
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Good on Ya Ray for getting it out! I did exactly the same thing when I changed my motor mounts. It was one of the first DIY projects I ever performed on my car and I was seriously freaked out when I snapped the bolt. Just like you I used a drill and bolt extractor and added a good shot of WD-40 down the hole. It took me about 40 minutes to get it out.

I torqued by feel the second time around!
Old 05-11-2013, 07:50 PM
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RicardoD
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I have often used this table when I can not locate specific torques in the Factory Manual or Bentley's technical spec's book.

http://www.cncexpo.com/MetricBoltTorque.aspx
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