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Refresh951's Hybrid Ultra Stroker Build

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Old 01-27-2013, 04:02 AM
  #136  
blown 944
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I would measure where the worst runout is and polish that journal down a little. A little extra oil clearance on one or two main journals isn't going to hurt anything. However, wiping all the oil away with not enough clearance can.
Old 01-27-2013, 07:21 AM
  #137  
333pg333
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I know these bigger bore motors will have more torque but 6400 seems a tad low, no?
Old 01-27-2013, 09:05 AM
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Originally Posted by blown 944
I would measure where the worst runout is and polish that journal down a little. A little extra oil clearance on one or two main journals isn't going to hurt anything. However, wiping all the oil away with not enough clearance can.
Thanks Sid. This was my approach. Short block is assembled.

Originally Posted by 333pg333
I know these bigger bore motors will have more torque but 6400 seems a tad low, no?
I really see no reason to go higher. I have looked at a lot of dyno sheets and it seems most motors do not make much more power above 6000 rpm. Top speed would be the only reason I could see going higher. Going higher without a dry sump also seems like it is asking for trouble especially if oil cavitation is a factor in the inherent bearing weakness in our motors.

Last edited by refresh951; 01-27-2013 at 09:31 AM.
Old 01-27-2013, 07:09 PM
  #139  
refresh951
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Completed the short block this weekend. I am amazed how long it takes to put the short block together. Very time consuming process that requires a great deal of patience. Pretty happy with the results. Everything looks good. Going to try to get the long block completed by next weekend and then start on the turbo/exhaust fab work.








951 Pully (left) and the S2 Harmonic Balancer (right)
Old 01-27-2013, 07:55 PM
  #140  
333pg333
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Originally Posted by refresh951
Thanks Sid. This was my approach. Short block is assembled.



I really see no reason to go higher. I have looked at a lot of dyno sheets and it seems most motors do not make much more power above 6000 rpm. Top speed would be the only reason I could see going higher. Going higher without a dry sump also seems like it is asking for trouble especially if oil cavitation is a factor in the inherent bearing weakness in our motors.
I suppose on a street car you're right Shawn. I found that I was still getting power over an indicated 6400rpm on my fairly stock 2.5 motor but in hindsight this shouldn't have been taken out so high by the non Porsche tuner. Next motor won't be an issue. Looking forwards to your results with this one, as I'm sure are quite a few others.
Old 01-28-2013, 05:11 PM
  #141  
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Originally Posted by blown 944
Oh and I think you mean the late NA cam as the early is the same as the turbo cam
The late NA cam may be perfect for me as I am running 47mm (+2) VTM intake valves and the OEM exhaust valves. Patrick posted specs on the late NA cam a while back and the extra exhaust duration may be a perfect combo in my case. This may result in more benefit from this camshaft than with a typical stock turbo head. Bought the late NA camshaft for $40 shipped so I will give it a try.

944 / 924S
Intake opens: 1¡ after TDC
Intake closes: 49¡ after BDC
Exhaust opens: 47¡ before BDC
Exhaust closes: 1¡ after TDC


944 Turbo
Intake opens: 1¡ after TDC
Intake closes: 49¡ after BDC
Exhaust opens: 43¡ before BDC
Exhaust closes: 3¡ before TDC
Old 01-29-2013, 06:14 AM
  #142  
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FWIW

https://rennlist.com/forums/10147203-post4.html
Old 01-29-2013, 06:57 AM
  #143  
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Wow.. I wish i was this far in my project.. The bushes still have to be ordered and the pistons have to be made.. And you are already building! I'm jealous!
Old 01-29-2013, 10:35 AM
  #144  
blown 944
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Originally Posted by Thom
Good post. I would agree with that to a tee

Originally Posted by Dutch944
Wow.. I wish i was this far in my project.. The bushes still have to be ordered and the pistons have to be made.. And you are already building! I'm jealous!


The beauty of "off the shelf" parts. Along with having a trusted machinist to work with. Other than the block sleeving, these can be done in a couple weeks.

I'm glad Shawn ran with it so quickly
Old 01-29-2013, 01:49 PM
  #145  
refresh951
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Originally Posted by Dutch944
Wow.. I wish i was this far in my project.. The bushes still have to be ordered and the pistons have to be made.. And you are already building! I'm jealous!
Thanks. LOL...It seems like it is taking forever to me.
Old 01-29-2013, 04:06 PM
  #146  
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Originally Posted by Thom
What are the drawbacks with the NA cam?
Less HP at low rpm and slower spool up?
Old 01-29-2013, 10:39 PM
  #147  
refresh951
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"Clayed" the valves tonight. Build is a non-interference design. I appreciate Sid's input about running a bit down in the hole and going with a smaller inverted dome. The exhaust valves have about 0.05" clearance between the bottom of the exhaust valve and the piston. These measurements were with the OEM Turbo cam and no cam tower gasket. With the Late NA cam (additional 0.039" lift) it will be VERY tight. Also, if you go with an intake valve any bigger than 47 mm (+2) it will not clear the valve relief.


Old 01-29-2013, 10:51 PM
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how far shaved is the head?
Old 01-29-2013, 10:56 PM
  #149  
refresh951
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Originally Posted by V2Rocket_aka944
how far shaved is the head?
0.010"
Old 01-29-2013, 11:09 PM
  #150  
blown 944
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Looks like its coming together well. It will be close if the belt breaks, but let's hope it never gets tested. Looks like my next cam won't be non interference on the bigger engine .

I'm getting excited just watching your progress.

I did find some longer rods for your next build ... Lol

I'm thinking a 3.6 liter monster hybrid


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