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944 S head prepared for 2.5liter turbo engine

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Old 07-10-2015 | 01:19 PM
  #181  
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It sure seems that way. Will investigate this, guess I need to hurry up a bit, local Top Gear magazine wants to make a story about the car
Old 07-12-2015 | 01:59 PM
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Please include the boost data with the graph.....it really helps to analyze the numbers!
Old 07-20-2015 | 11:09 AM
  #183  
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Don't know any easy way to include boost data onto the dyno graph.. Any suggestions?

But, I leak-tested the intake and found few leaks, some of them significant. Boost builds sooner now and I needed to reduce boost solenoid DC to a mere ~21-22% to retain 1.2bar boost.

Also went to test cars with some friends, to my surprise car was quite fast in dragracing lol Beat my friends GSXR600 with relative easy (messed up the launch but caught him in 3rd quite easy) and also my other friends souped-up Audi RS2 (with Turbobandit turbo running at 2.2 bars, pushing 600+hp). Even though he used launch control in start and had AWD, I just lost perhaps half a car length during launch and caught him up with 3rd. Nice! Have videos too in FB, will check if I can get them to upload to youtube.
Old 07-20-2015 | 11:22 AM
  #184  
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I would guess the leaks were from the couplers for the runners? How did you secure them?
Old 07-20-2015 | 01:32 PM
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No, couplers did not leak, but I had a leak between intake flange and head on cyl4 and one failed hose clamp that connects charge tube from turbo to intercooler.

I get 1 bar now at ~4000 rpm, it is much better than before but still not satisfying tbh. I guess one of the reasons is that I have twin-scroll exhaust but undivided turbine housing. Will look for suitable divided turbine and try with that, have to get 1 bar before 3000 rpm
Old 07-23-2015 | 10:02 AM
  #186  
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Two of my wives, others are in the backround lol


Old 07-23-2015 | 10:05 AM
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Beautiful combination
Old 07-23-2015 | 10:16 AM
  #188  
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Old 07-23-2015 | 03:54 PM
  #189  
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Tnx! We've been together for 11 years, haven't gotte tired yet (well, maybe just sometimes lol).

Anyway, we went to test our cars with few friends on tuesday, seems that 924 is quite fast


BTW, there was also an Audi RS2 with heavily modified engine (and big Turbobandit turbo running at 2.2 bars) and 600+ hp. At lauch he pulled ahead (though just ~1/2 car length) but I caught him quite easily in 3rd
Old 08-11-2015 | 06:19 AM
  #190  
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Well, seems that I am slowly finding out the limits of stock parts. Added a bit of boost (1,4 bars, Virtualdyno showed 460 whp. Just as a reference, on the dyno the car showed ~394 whp at 1.2 bars, and VirtualDyno showed 389 whp at the same 1.2 bars) and after driving for two days in quite spirited way the headgasket blew when engine was at ~6000 rpm in 3rd gear. Combustion pressure entered into cooling system and the rad hose came off (that was left as a "fuse" not to break the rad).
Granted, the headgasket was reused from last time I pulled the head last autumn and wasn't in best shape even though it hadn't any significant miles on it.
I did order new headgasket from EBS and it should hold up just fine. Checked the pistons and cylinder bores too, not even slightest signs of detonation. That's good news I guess, driven all the time with pump fuel (98 here).

Old 08-11-2015 | 07:35 AM
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What pistons are they?
Old 08-11-2015 | 07:41 AM
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Nice videos
Old 08-11-2015 | 09:45 AM
  #193  
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pistons look like stock 944S pieces...
Old 08-11-2015 | 09:51 AM
  #194  
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Yes, stock 944S pistons machined down to lower CR. Seem to hold up without a hitch
Old 08-11-2015 | 10:04 AM
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where did you do machining on them? they look stock lol


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