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New oil control solution for Race/ORR/SC/Stroker/GTS/GT/CS/SE/S4/S3 928 Engines

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Old 05-10-2011 | 10:47 PM
  #181  
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Nice thread title change there, Rob! George, are you messing with me too? I'm going to take my baseball bat and go home!

Old 05-10-2011 | 10:54 PM
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Originally Posted by BC
Bill - I feel like you may have.... an incomplete picture. I also feel as though I need more info to see where you are coming from on this.

I drive my 928s every day (when I have them, when they are together, when I am not in danger of being arrested if I drive it, etc) - and I go through ALOT of oil. As in maybe a quart or so every week or two. Sometimes less, of course, but if I am driving to OC or LA from SD, I usually see about a quart of loss or more over about 300 miles or so. This is from the extended high RPMs from 80-120mph which is what I do on the longer jaunts. Its not leaking out the bottom. Its not in any catch cans ( I don't have any) - its being burned.

Some is going past the rings probably. Some is going past the valve seals. But most of it is simply being pushed (or pulled) into the intake and simply burned.

Not good.

If you are burning a quart of oil through the valve seals in 1000 miles, you would be smoke screening the neighborhood on deceleration (more vac in the ports).

I'm confused about your oil usage. Is your car an automatic?

I described how I see the death spiral in my other longer post. Did you see that one?
I'm not burning a quart in 1000 miles. Dr. Bob is or close to it now. Funny how that breather system starts throwing quarts of oil into the intake as the car gets older. I'm thinking of putting a scavenge pump in my intake. Actually I rarely add any oil between oil changes unless I ORR the car. I think that's more the case than not with S4s. Yes, it's an automatic ???? Doesn't mean I drive it like an old lady (see burnout video - and that's NOT an OIL cloud!!)

Death spiral? Sorry, not interested in learning more about death today.
Old 05-10-2011 | 10:59 PM
  #183  
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OK, so, Rob, Dr. Bob and Greg have convinced me. I need to scavenge my heads. I'm going to sell the rest of the motor except the oil pan to finance it.
Old 05-10-2011 | 11:08 PM
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Originally Posted by Bill Ball
I'm not burning a quart in 1000 miles. Dr. Bob is or close to it now. Funny how that breather system starts throwing quarts of oil into the intake as the car gets older. I'm thinking of putting a scavenge pump in my intake. Actually I rarely add any oil between oil changes unless I ORR the car. I think that's more the case than not with S4s. Yes, it's an automatic ???? Doesn't mean I drive it like an old lady (see burnout video - and that's NOT an OIL cloud!!)

Death spiral? Sorry, not interested in learning more about death today.
I didn't mean to offend you. You'll know when I do.

I'm suggesting that low mileage 928s lose as much oil as high mileage ones for me - and they are 5spds usually, and I drive at higher RPMs. I'm suggesting hat the oil is being burned, and the oil is coming through the breathers.
Old 05-10-2011 | 11:35 PM
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Bill--

I have never needed to add oil beyond the 9 qts needed at a change. I put in 8 this time mostly for lazy, since I didn't drive the car until we left for SITP. Change interval is for me 1 year, between 4 and 6k granny miles. Level on the stick showed less than 1/4 of the 'normal' range changed during the 900 mile jaunt, just low enough then to take the last quart. I just don't drive the car hard enough to push the oil around. When we lifted the intake a few weeks ago there was a some wet film in the bottom of the intake, but also evidence of previous accumulation and coking there. Maybe left over from the 100+ dash across west Texas? Who knows... I'll share the stick results in a year when I change it next. If it eats a quart in those miles it will be a whole lot, based on history anyway.

----

I know my pulse will be up and I won't be able to sleep soundly until I know if the 5 ounces of oil I'm missing on the stick is hiding out in the intake plenum... I used up a few weeks of hubby-credits over the weekend, and need to gather more before I can touch the tools to the car again.
Old 05-11-2011 | 12:33 AM
  #186  
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Dr. Bob, you need to borrow your wife's turkey baster and scavenge out that intake oil. I've devised a turkey baster based scavenge system and will undercut Greg's price by $1000. I don't need you-know-who to copy Greg's handiwork. Mount the turkey basters in the cam cover breathers. Leave the hood off. Every 500 feet pull over, rev the engine to 6500 RPM and squeeze a turkey baster, remove the oil filler cap and and drop the scavenged oil in. Repeat. Problem solved!

OK, sorry, I'm done messing up this thread. Rob, I hope you never burn another drop of oil while Dr. Bob continues to pollute all of LA with his smoker because I told him he didn't need a fancy scavenge system.

Brendan, if you didn't offend me, I accept your apology in advance.
Old 05-11-2011 | 01:04 AM
  #187  
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Originally Posted by Bill Ball
Dr. Bob, you need to borrow your wife's turkey baster and scavenge out that intake oil. I've devised a turkey baster based scavenge system and will undercut Greg's price by $1000. I don't need you-know-who to copy Greg's handiwork. Mount the turkey basters in the cam cover breathers. Leave the hood off. Every 500 feet pull over, rev the engine to 6500 RPM and squeeze a turkey baster, remove the oil filler cap and and drop the scavenged oil in. Repeat. Problem solved!

OK, sorry, I'm done messing up this thread. Rob, I hope you never burn another drop of oil while Dr. Bob continues to pollute all of LA with his smoker because I told him he didn't need a fancy scavenge system.

Brendan, if you didn't offend me, I accept you apology in advance.
I like it!!

Turkey baster plumbed with coaxial hose, through the vapor return hoses to the elbow between the MAF and the throttle. Cut a notch in the bottom of the throttle plate for that hose to pass through into the oil-rich bottom of the plenum. Put a windshiled-washer check valve there too. From the turkey baster end, put in a T with the second leg going to the filler neck. Another check valve there. Now, squeeze and release the turkey baster and it will draw oil from the plenum through the first check valve. Squeeze again, and the oil will be pushed through the second check valve to the oil filler neck. If you do a lot of sustained high-RPM driving, you could upgrade the system with a little washer pump, actuated by the WOT switch. Then when load is high, the little pump will draw the oil from the plenum automatically. With a little more planning and a spring inside the turkey baster bulb, changes in plenum vacuum could operate the baster each time you are on and then off the throttle. This would be OK for us common street drivers who don't have room for those sustained high-load sessions.

I sure hope you-know-who, he-who-shall-not-be-named isn't reading this.


I'm heading to Wal-Mart for parts.
Old 05-11-2011 | 01:22 AM
  #188  
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My engine, with less than 30,000 miles since a full rebuild uses at least a QT every 1,000 miles.

I do then do drive the crap out of it though, I regularly hit the rev limiter at least once a week, about 50% of the time shifts are at or very near the red line.

(goes out to the garage to check this weeks GPS)

After checking my top speed since the last reset, which was about a week ago, I decided I better not post that number, as it was over 45 MPH, by a small margin.
Old 05-11-2011 | 01:31 AM
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Come on Greg-- Closed course, private roads, professional driver, etc. It's good enough for the advertising weasels. Were any turkeys harmed during this test? No jury of your peers will ever convict you.
Old 05-11-2011 | 02:19 AM
  #190  
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Originally Posted by Bill Ball
As to the oil pool in the bottom of the intake - Of course, I have seen that and of course it would be better if it were not there. But it's not a huge amount of oil. Like I said, unless I ORR at Autobahn+ speeds, I don't have any significant oil loss over a year period of otherwise very hard driving. Yes, there will be a pool in the intake, but if my oil loss is measured in ounces or even a quart or so over a year of driving, this is just not a significant problem. Now, it appears GTS's and some others have more oil loss, maybe from the breather, maybe from poor oil control rings. I suggest Dr. Bob might have other reasons as well, like valve stem seals, which I think have finally worn in my car. Anyway, to handle the small oil loss I have through the breathers I don't think requires a complex scavenge system. It's just not much oil over a year. If some cars burn a quart in a 500-1000 street miles, they've got problems probably in other ways. Maybe the strokers, like Rob's and Andy's are different and you have the answer. But please don't suggest Dr. Bob needs to have a $4000+ scavenge system put on his S4 that is burning some oil now. It would be best to rule out other more likely causes of oil burning. I agree. Look...I'm not like you-know-who. I'm not going to ever sell something that isn't appropriate for the application it is being sold for. I'm not suggesting that Dr. Bob needs a wet sump pumping system to keep from burning the amount of oil he does...that would be absurd. I'm just saying that the oil in the intake system comes from the heads and the harder he would drive it, the more oil would be pushed into the intake, because the heads fill with oil. Although I've not tried one, I suspect that DR's Provent System would eliminate most of the oil in the intake system on most street driven vehicles....and return it to the crankcase.

I understand Rob and now Andy do not have shrouds. I was assuming the pickup tubes for the scavenge system replaced them. There are both breathers and pick-up tubes, in there. The two had to be carefully designed to work together and do their jobs. The pick-up tubes are not "in the oil return" passages. I did not want to restrict these passages. If the pickup tubes do not go far down into the head, then are you saying that the heads fill completely with oil up to the roof? No. The engine would run out of oil long before this could occur. Wow! Never seen that on my car. And even though George seems to think he's now packing oil in his heads (you've got everyone worried!), There is no doubt he is...as is everyone that is running these engines at high rpm for long periods of time. I've watched his little cam vent screens over many, many test sessions and they looked dry enough to me, maybe a little misty - and he has shrouds on all breathers! A couple of years ago when his engine was sick with 12+% leakdown it did blow oil out these vents and create a smoke cloud when we did some speed runs. It doesn't do that anymore so I'm not sure why George brought that up. George, what's up with that?

Anyway, I don't want to drag this out. I only entered the discussion after I interpreted dr. Bob's comments as implying he might need this to cut down on his S4's oil consumption. Oil consumption in S4 street cars has never been a big issue to my knowledge and my experience. If it is, I think about valve stem seals, etc., before I would suspect that the intake would account for a quart in a 1000 miles of street driving, even aggressive LA style.

Signing out on the subject, I hope.
Bill:

I've always had the same thing to say to customers...."so what if you use a little bit of oil...do you have any idea how much oil you could buy for the price of a rebuild?"

I'm more concerned about the engines that get used in "anger". Using/pushing two quarts of oil out of the heads in a 100 mile ORR event is nuts. These people are "playing" a serious game and should be taking steps to keep this from happening. I'm not sure if you know (I sure don't) what happens at 200mph (or even 150mph), if an engine blows, but it can't be good. Keeping one of these cars on all four tires, when the engine blows a rod through the side and coats the rear tires with oil, at these speeds, is going to be a real challenge.

I worry about these people....well, most of them. Now you-know-who can't go try this, soon enough, for me.

Hell, I've got a customer with a GTS that uses plenty of oil, on a normal day, that is going to the event this year. It is the first time he will be driving, so he is limited to 126mph. I'm worried about this engine. It could easily "suck up" enough oil to have it be very low on oil, by the finish line.

It's a "genetic" problem. They all do it.

BTW, I've completely changed my ideas about what Porsche was doing with the GTS engines. I've always thought that they "screwed up" with the non-drilled pistons. Now that I look at the tiny little hole that they used to vent the crankcase with, I now think they completely gave up on the idea of venting the crankcase and decided to try and ventilate the heads only. I think they decided to try non-drilled pistons because they knew the crankcase was going to pressurize and this would therefore "push oil" backwards through the pistons and force it onto the cylinder walls. Didn't work, but I think they had to try...the crankcase pressures had to be very high, at the higher rpms.
Old 05-11-2011 | 03:41 AM
  #191  
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Originally Posted by blown 87
My engine, with less than 30,000 miles since a full rebuild uses at least a QT every 1,000 miles.
I would demand my money back.
Old 05-11-2011 | 06:28 AM
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Hi Bill,

Originally Posted by Bill Ball
Hi Rob: Thanks for answering. The reason I'm not fully accepting that there is much benefit to this scavenge system even in Andy's car is that I think we do not know the level of oil packing, it's real effects, and what is influencing it. Greg made numerous changes to the engine before he dyno'd it and saw the ejection. I don't know if this would happen with, say, a more "stock" stroker. For example, when we were installing the IJ scraper and windage kit in Dennis's current motor, I liked that the shrouds on the oil drain paths from the heads kept the oil away from the crank and slung oil from going up the drains. That seemed like a good idea. But the more I looked at it, the less I liked it because these shrouds were boxed in and they went down into boxed-in conduits that lead down the sides of the pan into the sump. My concern was these boxes were going to restrict head drainage, so we eliminated most of the lower conduits and opened up the shrouds a bit.
Well, it is good that you mention that. The system used on the Dutch Stallion had design elements drawn from the Nissan SR20. The drain conduits were smaller and with much less of a drop leading back to the sump than the system supplied to you. This helped separate the ejection issue as being independent but related when the system was put into use for a full season on the track with stable oil pressure at rpms well above 6000 and no bearing problem. Think about that. If you would like another set of unmolested drain tunnels and shields please let me know. I would supply them at no charge.

It is important for you and others to look at the original bedplate design in Project 928. My reaction to seeing the modified bedplate (unknown to me at that point) was "why in the world would Porsche do this?" As it turns out, this change was forced upon the engineers by the need for additional strength.

In the original bedplate, oil from the downstroke side head was guided to the floor of the pan. On the upstroke side, the windage was directed into the drain tunnels from the head. This latter design element was repeated in the Ford Modular V8 some twenty or so years later. Take the time to check this out.

Edit: I attached one of Stirling's excellent pictures that allows you to see the structure of the production bedplate.
Attached Images   

Last edited by Kevin Johnson; 05-11-2011 at 08:05 AM. Reason: add image of production bedplate
Old 05-11-2011 | 06:55 AM
  #193  
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Continued...

Originally Posted by Bill Ball
... So, why do it? People think these shrouds must reduce oil in the breathers, but do they?
~~~~~~~~~
Edit: This is a bad quote as Bill points out. It does not apply to shrouds of drain passages in the head and block. The remarks below are with respect to the passages in the head and block/bedplate.
~~~~~~~~~

Both Porsche and, later, Ford experimented with ways of restricting flow up the drain tunnels. Look at the head castings relative to the block castings. Just because something isn't obvious does not mean it isn't there.

Louie's video illustrates how oil on the upstroke side of the head can allow sump oil to be pushed up.

OK. FULL STOP.

The Porsche 928 was delivered with an expection of lateral acceleration in the neighborhood of .811 G.

Blather, blather, blather about static dyno tests almost 40 years later showing aerated oil in the heads.

Porsche performed a 3000 hour endurance dyno at full load. Multiple 600 hour tests. Industry norm? Check out the development work by Lotus on the new Chevy V8 for the Corvette. Focus in on the comments about oil ejection.

My God, you cannot study these problems in a vacuum of comparison of similar technology across an industry against time. That is why the SAE exists and people publish papers to be read by their colleagues.

Once upon a time I think I commented on a remark by one of my professors who was one of the founders of the field of his study. That would be psycholinguistics back in the 1950s. Oh yes, just for some of the people reading this -- he got one of his degrees in physics at the University of Chicago. He remarked about how he and others would see conference papers presented that repeated work they had done decades earlier but the authors being seemingly unaware of this. The situation is similar here.

Last edited by Kevin Johnson; 05-11-2011 at 09:10 AM. Reason: Correcting what Bill pointed out below
Old 05-11-2011 | 07:25 AM
  #194  
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Kevin: Thanks for the comments about your drain shrouds in the message 2 up from this one. In the quote in your message immediately above I was not talking about your drain shrouds. Instead I was asking questions about some breather extension tubes Porsche put on 1 of the 2 breathers inside each cam covers. Greg installed two more in Andy's motor (not sure why, but others have done it too). Instead this created an unexpected oil seal of all of the breather tube ends at sustained high RPM as the oil level in the heads rose such that oil shot out the breather outlets, and this initiated the development of the subject oil scavenge system.
Old 05-11-2011 | 07:33 AM
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Originally Posted by Bill Ball
Kevin: Thanks for the comments about your drain shrouds in the message 2 up from this one. In the quote in your message immediately above I was not talking about your drain shrouds. Instead I was asking questions about some breather extension tubes Porsche put on 1 of the 2 breathers inside each cam covers. Greg installed two more in Andy's motor I guess thinking if 2 are good then ones on all 4 breathers must be better. Instead this created an unexpected oil seal of the breathers such that oil shot out the breather outlets at sustained high RPM and this initiated the development of the subject oil scavenge system.
It is worth looking at Honda D-series heads for how they approached trying to use some passages for drainage and others for breathing.

Edit: Yes, you're correct that I should not have quoted that sentence. D-series heads have head to block passages terminating at different heights in order to set up a circulation pattern that allows air to be drawn out but oil to drain back at the same time.

Last edited by Kevin Johnson; 05-11-2011 at 07:53 AM.


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