Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Timing Belt / Tensioner Recommendation

Thread Tools
 
Search this Thread
 
Old 01-05-2010, 04:03 AM
  #106  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,170
Received 411 Likes on 228 Posts
Default

Originally Posted by jcorenman
Ken, I am a big fan of your tensioner design, and I fit a PKsn'r to both of our 928's when it came time for t-belts. And the V32'r is brilliant, and a great time-saver. But that doesn't mean that I think the factory design is bad. It works, and works well-- and you know as well as I do that a "better" design doesn't make the previous effort a "bad" design. It's more like "good" and "gooder"...

And Greg B. and Mike (DanglerB) are absolutely right when they point out that the PKsn'r has a limited history, and may have failure modes that are yet unknown. I don't think that is the case, and feel strongly enough-- based on 40 years of engineering experience-- to bet our motors on that. But that same experience also tells me that nothing is 100% certain, and stuff happens that cannot be anticipated. So I watch carefully. And I also think that those who want to wait, and watch, also made the right decision. Because there is no "wrong" answer, only multiple "right" ones.

So please, show those who disagree with you the respect that they deserve.
Jim, I appreciate your acceptance of my designs, but disagree that good and gooder can live happily together.

In my opinion, the factory design is not so good, and the PKsn'r is much gooder, also my opinion. Constant control of the belt makes for a smoother running engine. No-one is forcing anyone to buy a PKsn'r. From Roger. Today!


I believe I have metered the appropriate responses to the aforementioned parties. If my sense of humor offended anyone, so much the better.

GregB espoused his opinions. I countered. GregB said things that were false. I corrected him to the best of my knowledge. By his own admission, Greg is a 'heavy hitter' in the 928 world. That doesn't give him immunity from being wrong headed.

danglerb? Seriously.
Old 01-05-2010, 04:28 AM
  #107  
RKD in OKC
Rennlist Member
 
RKD in OKC's Avatar
 
Join Date: Oct 2004
Location: In a tizzy
Posts: 4,987
Likes: 0
Received 14 Likes on 11 Posts
Default

Seems to me the only real complaint about the PKsn'r is no contact switch for the toothed belt service warning. I am personally unfamiliar with how either tensioner actually works but it seems to me that if you could just add a contact on the PKsn'r that will activate the Toothed Belt warning when the belt stretches too far there would be no more comparison. Maybe you could make it an add-on for those that already have a PKsn'r.

I'm sure nobody has ever thought of that before
Old 01-05-2010, 07:31 AM
  #108  
danglerb
Nordschleife Master
 
danglerb's Avatar
 
Join Date: Oct 2006
Location: Orange, Cal
Posts: 8,575
Received 3 Likes on 3 Posts
Default

People tend to screw up the timing belt service all the time, so I think in most cases which system they choose doesn't matter enough to argue about it. Billions of miles of experience with the factory system vs zero of Porken's systems being used for even ONE service interval of 50k miles, makes it REAL easy for me to remain a spectator.

I can hardly wait for the open minded and fair discussion of water pumps surely to follow.
Old 01-05-2010, 08:21 AM
  #109  
JHowell37
Drifting
 
JHowell37's Avatar
 
Join Date: Jul 2004
Location: Davidsonville, MD
Posts: 2,725
Likes: 0
Received 5 Likes on 5 Posts
Default

Originally Posted by danglerb
People tend to screw up the timing belt service all the time, so I think in most cases which system they choose doesn't matter enough to argue about it. Billions of miles of experience with the factory system vs zero of Porken's systems being used for even ONE service interval of 50k miles, makes it REAL easy for me to remain a spectator.

I can hardly wait for the open minded and fair discussion of water pumps surely to follow.
I think "billions" of miles of service is a gross exaggeration. The only things that would have racked up billions of miles of service might be the hundreds of thousands of Audi/VW/Seat/Skoda vehicles that use these parts.
Old 01-05-2010, 10:04 AM
  #110  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,655
Received 30 Likes on 24 Posts
Default

Originally Posted by JHowell37
I think "billions" of miles of service is a gross exaggeration.
Do the math.

61000 cars. 100,000 each on average. 6,100,000,000 miles total.

Changed your thinking?
Old 01-05-2010, 11:05 AM
  #111  
Cosmo Kramer
Rennlist Member
 
Cosmo Kramer's Avatar
 
Join Date: Jan 2009
Posts: 4,656
Received 177 Likes on 85 Posts
Default

Here's an answer, put on the PKtensioner and for peace of mind pull your timing cover yearly and check with a kempf tool and inspect the belt/gears. If the belt was loose on Porken's system there would be some definite signs as this would mean the hydraulic tensioner would either be collapsed or at the end of it's stroke Would that not satisfy both sides of the argument?
Old 01-05-2010, 11:16 AM
  #112  
Landseer
Rennlist Member
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,149
Received 367 Likes on 213 Posts
Default

I know how to live with the stock tensioners.
But I want the Porkensioners.

There are alternate ways to engineer things.

Last edited by Landseer; 01-05-2010 at 11:35 AM.
Old 01-05-2010, 11:23 AM
  #113  
SteveG
Rennlist Member
 
SteveG's Avatar
 
Join Date: Jul 2001
Location: New York
Posts: 6,514
Received 98 Likes on 77 Posts
Default

Originally Posted by Cosmo Kramer
Here's an answer, put on the PKtensioner and for peace of mind pull your timing cover yearly and check with a kempf tool and inspect the belt/gears. If the belt was loose on Porken's system there would be some definite signs as this would mean the hydraulic tensioner would either be collapsed or at the end of it's stroke Would that not satisfy both sides of the argument?
With the Pkn in place, you cannot use the Kempf tool. Ken has already stated here that the only check is to measure the piston and compare that with the a measurement taken at installation. Rick, I'm sure you are following along ; here is something for you to do while salt is on the streets; has a couple thousand on it, but should be useful as "new" measurement.
Old 01-05-2010, 11:43 AM
  #114  
syoo8
Burning Brakes
 
syoo8's Avatar
 
Join Date: Jul 2007
Location: Columbia, MO / San Luis Obispo, CA
Posts: 946
Received 4 Likes on 3 Posts
Default

Originally Posted by GlenL
Do the math.
61000 cars. 100,000 each on average. 6,100,000,000 miles total.
Changed your thinking?
No. For me, this kind of arithmetic isn't persuasive.

There were 27 fires out of two million subcompacts that Ford built in the 70s-- probably 1-2 hundred billion miles or so logged. Doesn't make this particular model's fuel tank-- the Ford Pinto's-- well-designed.

Is the lack of a "BELT TEN." light really so bad? My old Lexus V8 had no timing belt light in the dash-- you just knew to change the belt every 50-60k miles. Isn't that what the Porkensioner does for the 928?

My common sense tells me-- and I'm a relative newbie on the board: if a "belt tensioner" system requires one to get in and adjust the TB manually a few times after a TB job to account for stretching in the belt-- then is it really isn't doing its job? Shouldn't the system properly tension the belt automatically-- like a PKsn'r?
Old 01-05-2010, 11:56 AM
  #115  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by PorKen
Jim, I appreciate your acceptance of my designs, but disagree that good and gooder can live happily together.

In my opinion, the factory design is not so good, and the PKsn'r is much gooder, also my opinion. Constant control of the belt makes for a smoother running engine. No-one is forcing anyone to buy a PKsn'r. From Roger. Today!


I believe I have metered the appropriate responses to the aforementioned parties. If my sense of humor offended anyone, so much the better.

GregB espoused his opinions. I countered. GregB said things that were false. I corrected him to the best of my knowledge. By his own admission, Greg is a 'heavy hitter' in the 928 world. That doesn't give him immunity from being wrong headed.
integrity
danglerb? Seriously.

It has offended some, that much is a given fact at this point.

My .02$ is you owe Greg Brown a apology, you questioned his morals and integrity, I think he had every right to be pissed.
Old 01-05-2010, 12:24 PM
  #116  
SteveG
Rennlist Member
 
SteveG's Avatar
 
Join Date: Jul 2001
Location: New York
Posts: 6,514
Received 98 Likes on 77 Posts
Default

Originally Posted by syoo8
No. For me, this kind of arithmetic isn't persuasive.

if a "belt tensioner" system requires one to get in and adjust the TB manually a few times after a TB job to account for stretching in the belt-- then is it really isn't doing its job? Shouldn't the system properly tension the belt automatically-- like a PKsn'r?
.02 ---

Re checking the stock tensioner. Porsche recommends re-tensioning a new belt at 1,500 to 2,000 miles. My experience on two belts is that it did need re-tensioning, but only once, however neither of those two belts I installed, has or had over 5,000 on them. For peace of mind I remove the pass cover and inspect the belt and gear once/year.

I don't think people are giving enough mileage credit to the Audi tensioner. Given the engine design is very similar, and the number in service on Audi products, I think it far surpasses the # miles on the stock tensioner.
Old 01-05-2010, 12:49 PM
  #117  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,655
Received 30 Likes on 24 Posts
Default

Originally Posted by syoo8
No. For me, this kind of arithmetic isn't persuasive.

There were 27 fires out of two million subcompacts that Ford built in the 70s-- probably 1-2 hundred billion miles or so logged. Doesn't make this particular model's fuel tank-- the Ford Pinto's-- well-designed.
My post was in response to someone who said "billions is a gross exaggeration." Obviously billions is correct.

The Pinto gas tank is an interesting example. 27 is trivial unless it's you. Ford actually did a calculation that the fires were economically acceptable. In practice it's trivial as well. How many people fell asleep in their Pintos and simply drove off the road? Or hit ice on a curve? The tank risk was small in the larger context of all danger faced by the occupants. Knowingly shipping the defect was a mistake.

No one has said the PK tensioner isn't nice. The discussion is over the need to replace the existing tensioner. How many engine failures are due to the stock tensioner and not user error with it? To make a meaningful technical comparison you've got to know the use of each and the failures of each. An emotional decision doesn't need any of that.
Old 01-05-2010, 01:03 PM
  #118  
dprantl
Race Car
 
dprantl's Avatar
 
Join Date: Dec 2003
Location: Atlanta, GA
Posts: 4,477
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by GlenL
No one has said the PK tensioner isn't nice. The discussion is over the need to replace the existing tensioner. How many engine failures are due to the stock tensioner and not user error with it?
This is a philosophical debate. If the tensioner was simpler and didn't require so many odd parts to keep working right, would it save more engines from valve death? I do think so. For someone that does not know about online 928 web forums and does not have a workshop manual handy, they may never even know there are plastic bushings in the tensioner arm. And that idler roller on the water pump housing that is not touching anything, why? When you have a bunch of idlers trying to compensate for belt flutter, I'm sorry but that in my opinion is a bad design. When that belt is slapping against that idler while the engine warms up, the belt wears faster.

There are some people that cling to the belief that everything an auto manufacturer engineers into a car is perfect and cannot be better. This is simply not true, mistakes are made all the time and many times there are better ways of doing things. We will see in a couple more years how Ken's tensioner performs with regards to longevity. I'm confident that it will do just fine, and in fact will greatly increase the useful life of the belt.

Dan
'91 928GT S/C 475hp/460lb.ft
Old 01-05-2010, 01:06 PM
  #119  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by dprantl
This is a philosophical debate. If the tensioner was simpler and didn't require so many odd parts to keep working right, would it save more engines from valve death? I do think so. For someone that does not know about online 928 web forums and does not have a workshop manual handy, they may never even know there are plastic bushings in the tensioner arm. And that idler roller on the water pump housing that is not touching anything, why? When you have a bunch of idlers trying to compensate for belt flutter, I'm sorry but that in my opinion is a bad design. When that belt is slapping against that idler while the engine warms up, the belt wears faster.

There are some people that cling to the belief that everything an auto manufacturer engineers into a car is perfect and cannot be better. This is simply not true, mistakes are made all the time and many times there are better ways of doing things. We will see in a couple more years how Ken's tensioner performs with regards to longevity. I'm confident that it will do just fine, and in fact will greatly increase the useful life of the belt.

Dan
'91 928GT S/C 475hp/460lb.ft
How long do you plan to run yours?
Old 01-05-2010, 01:11 PM
  #120  
dprantl
Race Car
 
dprantl's Avatar
 
Join Date: Dec 2003
Location: Atlanta, GA
Posts: 4,477
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by blown 87
How long do you plan to run yours?
I will stay with a 60k mile interval. With the stock tensioner, I have heard of belt failures in as little as 30k miles. The reasons for the failure almost certainly include user error of course, but I'm willing to bet if Ken's tensioner was fitted to that specific car instead it would have lasted 60k miles and further. Most of the belt catastrophes I have seen are from the shoulder bolt bending and/or the plastic bushings disintegrating allowing the arm to tilt and the belt to shave itself away.

Dan
'91 928GT S/C 475hp/460lb.ft


Quick Reply: Timing Belt / Tensioner Recommendation



All times are GMT -3. The time now is 02:29 AM.