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928 Block Damaged by Water Pump Repair

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Old 08-29-2009, 12:06 PM
  #16  
wildwestsydney
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Very sweet. Nice Job!!!

Sam
Old 08-29-2009, 12:28 PM
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blown 87
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Originally Posted by Dwayne
PM Sent.
I think somebody had Christmas early this year.

That is really nice work Greg.
Old 08-29-2009, 01:12 PM
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svp928
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Big sigh of relief-! Glad that worked, and great job Greg!

OK, Now whats next........

Steve
Old 08-29-2009, 03:30 PM
  #19  
Fogey1
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Originally Posted by docmirror
... I've clicked the links and they are invalid right now.
Doc posted that at 01:34hrs. today.

Still true as of 14:20 eastern for the first ten pictures. Pix through Attachment 381926 are still missing and get an error message when clicked.

Amazing pieces, beautiful work. Thanks all.
Old 08-29-2009, 05:21 PM
  #20  
Mrmerlin
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Greg thats a great repair system, thanks for taking the time to work this out.
Once again you have out done yourself, I know you had some assistance, thats what happens when you surround yourself with excellence. Stan
Old 08-29-2009, 06:54 PM
  #21  
GregBBRD
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Originally Posted by blown 87
I think somebody had Christmas early this year.

That is really nice work Greg.
Greg:

When can you give it a try, to review?

gb
Old 08-29-2009, 07:28 PM
  #22  
Bill Ball
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Originally Posted by Constantine
Bill, even though this is a great fix and affordable in the scheme of things, I personally would not want to play with fire and install water pumps with a metal impeller and try my luck. Don't forget that the aluminum shavings that will invade the water system can and will get lodged in areas that could cause more problems in the future.
I was kidding (mostly). BUT I have a metal impeller rebuilt on my car at the moment! My main point is that this fee is more than reasonable.
Old 08-29-2009, 11:13 PM
  #23  
blown 87
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Originally Posted by GregBBRD
Greg:

When can you give it a try, to review?

gb
I would be honored to be the first to use it Greg.
I will call you Monday morning.
Old 08-29-2009, 11:20 PM
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SharkSkin
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Great instructions, and nice end result. I'm not seeing the attachments either but that shouldn't be too hard to fix when you have the time.

Once again, big kudos to Steve and Greg!

Regarding the JB Weld, I have learned to respect the stuff, though I see it misused a lot. I think it will really do the trick here, to make the insert "one" with the block. My only concern would be, if the insert gets eaten and needs to be replaced, that's going to be an adventure.
Old 08-30-2009, 09:10 AM
  #25  
Black Sea RD
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Originally Posted by SharkSkin
Great instructions, and nice end result. I'm not seeing the attachments either but that shouldn't be too hard to fix when you have the time.

Once again, big kudos to Steve and Greg!

Regarding the JB Weld, I have learned to respect the stuff, though I see it misused a lot. I think it will really do the trick here, to make the insert "one" with the block. My only concern would be, if the insert gets eaten and needs to be replaced, that's going to be an adventure.
This is my concern too. Is JB Weld really needed with all the screws? If it does get eaten again, it would be a lot simpler to replace the insert without it.

Then again, after this happens once I can't imagine the owner replacing the water pump with a metal impeller again.
Old 08-30-2009, 09:13 AM
  #26  
Black Sea RD
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Originally Posted by Bill Ball
I was kidding (mostly). BUT I have a metal impeller rebuilt on my car at the moment! My main point is that this fee is more than reasonable.

Gotcha and agreed! Good luck and hopefully your's won't do any of this block machining. I'm sure that soon you will have the chance to help someone do this to their 928 in case your itching to try it out.

Cheers,
Old 08-30-2009, 10:50 AM
  #27  
cold_beer839
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Originally Posted by Airflite40
the problem with JB weld is too many hacks use it for EVERYTHING including body work etc, thats where it gets the bad rep
+1 and guilty

I used JB Weld to patch a few small rust holes on the rear tail light panel of my '67 Mustang about 17 years ago. The stuff worked great and is still there and the rust never came back. So I guess auto body repair should be one of the jobs listed on the package!!
Old 08-30-2009, 12:43 PM
  #28  
shmark
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Originally Posted by Airflite40
the problem with JB weld is too many hacks use it for EVERYTHING including body work etc, thats where it gets the bad rep
I resemble that remark. We just used it to fill in some serious pitting on a rebuilt head. Ok so it was the LeMons car and not a 928, but hey it's running like a fine Japanese watch now. I'll bet you it lasts the race just fine, even if other stuff might not....
Old 08-30-2009, 01:50 PM
  #29  
svp928
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Screws plus epoxy is kind of the "belt AND suspenders" theory, for when you REALLY don't want your pants to fall down....I'd probably stake the edge of the screws as well...
If you loose another metal impeller, you may have to rent the tool again to clean up the area.
Or put a Chevy in it....
Old 08-30-2009, 03:42 PM
  #30  
mark kibort
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unreal repair. I still dont understand how you did it, but it looks great. who would have thought that was possible.
As far as JB weld, most remember, my rock hits from the off-tracker Evo I was racing. I had a nasty hole in the radiator in a 100degree weekend. pinched off the damaged radiator cross tube and filled the entire area with JB welld. that was in 2005, and its still holding today, 4 racing seasons later!!! (knock knock)
mk


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