When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
The thrust bearing shoulders are about 2 mm thick as I recall so with the allowable end play of .10-.4 mm 16 valve engine but only .008-.24 for 32 valve .... that is interesting did not know that the specs changed until I just looked. I wish you well with this latest challenge.
Ok at the risk of sounding like an idiot, I need to know. What is the thrust bearing? Is it a porsche name for main bearing? the pics above look like crank walk to me. Am I right?
Well finally got the oil pan off and confirmed it! TBF! However the good news is the block may be good. I think that I caught it in time.
Brent,
I agree w/ Bill B., those marks on the block look like machine marks done at the factory and not your crank, but its hard to tell from the photo's.
Take a look at these shots from the Koenig motor (its an 88 block). Its got similar machining marks on the block and cradle, and I discovered a very worn thrust bearing also. My end play was 0.22mm .
My TB bearing measured 2.36mm (front side), & 2.29mm (back side). So there's a little bit of 'meat' on the TB ends. If your end play is .050" (1.27mm), its outside the wear limit, but I think there's enough there to still protect your block. (I hope so at least...) See pics below.
Did your magnetic tip in the oil drain plug pick anything up? I had constant "silt" on the Koenig motor plug at each oil change (much more than the S4 ever had), figured out it was the main/rod bearing when I tore it all apart. Perhaps cut open the oil filter and look for aluminum pieces (if you suspect the block).
Hope indeed your block is ok, just trying to share a similar experience with my rebuild. Good luck.
That thrust bearing is worn through to the copper, but is mostly there compared to Brent's. Your endplay was within spec, but the bearing was technically worn out. I really need to re-check my endplay. I had been using the incorrect spec of 0.4MM, while Jim pointed out it is 0.24MM for 32 valve cars. Eeek!
When I did my oil pan gasket I saw the block machining and got nervous, but Marc Thomas reassured me that it was factory machining. Here's a picture of real TBF damage from Rich Andrade's review:
The thrust bearing in the picture is new.
Last edited by Bill Ball; Mar 3, 2006 at 03:55 AM.
That thrust bearing is worn through to the copper, but is mostly there compared to Brent's. Your erndplay was within spec, but the bearing was technically worn out. I really need to re-check my endplay. I had been using the incorrect spec of 0.4MM, while Jim pointed out it is 0.24MM for 32 valve cars. Eeek!
When I did my oil pan gasket I saw the block machining and got nervous, but Marc Thomas reassured me that it was factory machining. Here's a picture of real TBF damage from Rich Andrade's review:
I was thinking all along that the wear limit spec was 0.40mm too. Looks like Jim's smarter that both of us....
Was kind of surprised to find my TB's worn into the copper on disassembly. Odd thing is, the front side is worn the worst. (it's usually the back side that's worse, from what I've read.) Have no idea why, perhaps from the S/C belt...
I was trying to point out to Brent that even though he's got a worn-out TB (which sucks BTW), I think his block's ok still (but I could be wrong because I'm not there to see it...). From measuring my block / cradle sitting on the floor here, I figure the crank has to wear away about ~2.0mm of thrust bearing material before it starts contacting the block, plus the crank counterweights have a slight offset too on the main TB journal. But that's only my observations with one motor.
Ok at the risk of sounding like an idiot, I need to know. What is the thrust bearing? Is it a porsche name for main bearing? the pics above look like crank walk to me. Am I right?
Yes, this is essentially "crank walk".
Brent, I'm really glad to hear you got to it in time. Looks pretty likely you've saved it.
Official Bay Area Patriot Fuse 24 Assassin Rennlist Member
Joined: Nov 2001
Posts: 31,684
Likes: 127
I have seen similar wear on the 944 motor I had just overhauled. The block looks ok and the bearings definitely took it for the most part. There is another strip of metal under the copper. When that goes, so does your block. You should be able to rebuild it.
Theon Goes Full Carbon Fiber With Stunning New Build
Slideshow: Built around a carbon-bodied 964 and a naturally aspirated 4.0-liter flat-six, this bespoke commission highlights how far the restomod formula has evolved.
Tuner Is Converting Porsche 911s Into Shooting Brakes
Slideshow: A Polish Porsche specialist is moving ahead with one of the most unusual 911 conversions in recent memory: a shooting brake version of the 991-generation sports car.
This Coachbuilt Creation Is A Modern Take on the Legendary Porsche 917
Slideshow: A Porsche Carrera GT has been transformed into a one-off coachbuilt machine that blends analog supercar engineering with styling inspired by the legendary 917 race cars.
Is This Convertible Cayenne A Steal, Or A Returnless Investment?
Slideshow: A heavily modified Porsche Cayenne convertible with faux wood trim and a long list of flaws recently sold at auction for surprisingly little money.
Porsche's Top 5 Most Questionable Naming Decisions
Slideshow: For a company obsessed with engineering precision, Porsche has occasionally named its cars in ways that left even loyal enthusiasts scratching their heads.
Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field
Slideshow: Pogea Racing's latest Porsche 964 project blends carbon-fiber construction, modern chassis upgrades, and up to 500 horsepower while keeping the air-cooled 911 experience firmly analog.