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Summer build thread: Megasquirt and more...

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Old 07-07-2015, 06:02 PM
  #76  
odonnell
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Originally Posted by Arominus
Going MAF with a good tune will net you around 10hp. The other factors (sequential vs Batch fire, wideband O2 integration) i can't tell you.
+1, even if it didn't get you any more power the driveability is worth it alone. A big part of my personal MS project comes from daily driving on a Rogue MAF setup and realizing the potential of this car when you kick out the old L-jetronic parts.

Batch fire is usually just fine...the only real differences are at idle. Batch fire cars feel the effects of intake pulse reversion and a little fuel can get splashed into adjacent cylinders. You would also see measurable gains if you also went to more modern ignition, that's good for more top end.

Speaking of replacing old Bosch parts... the speed/reference sensors got the boot today The hall effect sensor transmits a superior signal (square wave 12v, free from EMI) and is very accessible - no more messing around over the bellhousing and playing with connectors. Even if this sensor goes south, it's $40, instead of 2x $60 (or more).







Old 07-08-2015, 04:29 PM
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odonnell
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Wiring is more or less done:



...and the injectors and coils are good to go! Short video showing how MS allows diagnostic testing through a configurable GUI. No starts (knock on wood) will be a breeze to troubleshoot.



Currently installing the new injectors, have it all apart right now so I can fully clean and paint the fuel rail. It looks disgusting at the moment.
Old 07-08-2015, 05:03 PM
  #78  
V2Rocket
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jesus, clean up that battery terminal
Old 07-09-2015, 12:44 AM
  #79  
odonnell
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Originally Posted by V2Rocket_aka944
jesus, clean up that battery terminal
All in good time...


More importantly, it started today just on MS

The tune is still really rough. The first video shows the honest-to-goodness first start. The second video shows the idle once I messed with the tables a little.

The DME had it idling at ~13.3 AFR so I tried to aim for that. I think I overshot the warmup enrichment, so it was rich. Will be playing with all this stuff a lot, and will share tables to those who are interested when they're presentable.

The car already idles better than stock with 5 minutes of tuning, unbelievable. COP for the win! And they're not even dwell optimized yet.


Old 07-09-2015, 10:33 AM
  #80  
Butters944
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CONGRATS Look forward to finding the time to do this myself...
Old 07-09-2015, 12:51 PM
  #81  
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How does the tach get hooked up? Does MS have a customizable tach output?
Old 07-09-2015, 01:07 PM
  #82  
azbanks
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Originally Posted by konakat
How does the tach get hooked up? Does MS have a customizable tach output?
Yes.


Hacker, I missed it if you said you are going with sequential injection. I'm curious what that would do for fuel economy.
Old 07-09-2015, 02:35 PM
  #83  
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Originally Posted by Butters944
CONGRATS Look forward to finding the time to do this myself...
Thanks! and do it!!

Originally Posted by konakat
How does the tach get hooked up? Does MS have a customizable tach output?
Yeah, in fact I need to find where to hook that into on the early gauge. All the info online seems to pertain to the late car, shouldn't be a big deal though.

Originally Posted by azbanks

Hacker, I missed it if you said you are going with sequential injection. I'm curious what that would do for fuel economy.
It's semi-sequential, so it's wired like batch fire but configured to run 2 squirts, alternating. Not sure about mileage. Even with the most crude option (batch fire), the "not on time" fuel just sits in the intake valve until it's open. That's why idle is a little less refined, but once it gets revving most people can't even tell. I should do some data logging between batch fire and semi-sequential to see about economy though.

There are only two injector channels in MicroSquirt, so I couldn't do fully sequential fuel anyway.
Old 07-09-2015, 03:55 PM
  #84  
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Originally Posted by sausagehacker
It's semi-sequential, so it's wired like batch fire but configured to run 2 squirts, alternating. Not sure about mileage. Even with the most crude option (batch fire), the "not on time" fuel just sits in the intake valve until it's open. That's why idle is a little less refined, but once it gets revving most people can't even tell. I should do some data logging between batch fire and semi-sequential to see about economy though.

There are only two injector channels in MicroSquirt, so I couldn't do fully sequential fuel anyway.
Ah, the DIYPNP allows for other things to be added to the configuration. I have added a sequential injection board.

I wonder what happens to the fuel sitting and waiting for the valve to open. What happens to the atomization level? I wonder if it leads to accelerated accumulation of "stuff" on the valves compared to a system where the injection is better controlled. So many questins.
Old 07-10-2015, 12:12 AM
  #85  
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Big shout-out to Dougs951S for helping me out today over the phone and helping me dial in the idle, it's rock solid and it better than the DME ever had it idling. The idle bypass screw on the throttle body is almost shut but not quite.

To all the people who are commenting on here about potentially converting to MS, you really need to go through Doug's thread, link here. I sincerely believe it's the way forward for our aging cars - they're already set up for EFI and the Motronic tune is pretty lackluster. Just look at how much people are willing to pay for M-Tune and whatnot.

Originally Posted by azbanks
Ah, the DIYPNP allows for other things to be added to the configuration. I have added a sequential injection board.

I wonder what happens to the fuel sitting and waiting for the valve to open. What happens to the atomization level? I wonder if it leads to accelerated accumulation of "stuff" on the valves compared to a system where the injection is better controlled. So many questins.
At idle, it literally "splashes" and pools there...hence why full sequential is a lot nicer at low speeds. Plus you can adjust for minute cylinder variances, such as head temperature. At higher revs it all happens so quickly that it doesn't pool - it just lingers around the valve as a "mist" until it's sucked in. Or at least that's my understanding, someone please jump in if that's not correct.

Last edited by odonnell; 07-10-2015 at 12:50 AM.
Old 07-10-2015, 10:56 PM
  #86  
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Congrats on a successful install! I am still on the hunt for a cheap 944 to finish my MS build, when that day comes I will be picking your brain on your sensor mount for the crack trigger. Hell I should just MS one of my turbo cars but they both run so good the way they are at the moment...
Old 07-11-2015, 01:10 AM
  #87  
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Have been tuning the VE table and messing with enrichment curves, it idles like a boss and starts up by itself now. Still a long way from being usable across all load/rev conditions, but the ball is rolling.

My fuel rail was disgusting - there were random discolorations and I decided to give it a fresh coat of paint when I had it off to fit the new injectors. A few tips for anyone wanting to do this: tape off all connection ports (duh), use oil based engine enamel, multiple light coats, use ATF on seals when installing injectors, use new M6x1.0mm hardware for mounting the rail. Also, tape off the surfaces that will be up against the cam tower. You don't want paint transferring onto it.

The gauge is mounted just to verify rail pressure and leakdown:




Originally Posted by jeffro951
Congrats on a successful install! I am still on the hunt for a cheap 944 to finish my MS build, when that day comes I will be picking your brain on your sensor mount for the crack trigger. Hell I should just MS one of my turbo cars but they both run so good the way they are at the moment...
If you have multiple 944s, what are you waiting for?

You'll be shocked how much "upward mobility" there is in terms of smooth running and a good fitting tune, even for a 944 that's running fine now. Mine was running as good as new on the DME, and if I plugged all the Motronic stuff back in, it would start right up. But that would be a downgrade.

Regarding my sensor mount, it's not really something the average 944 guy can replicate. That's because it's mounted where the lower balance shaft roller used to be I used a Chris White sensor bracket, modified if for my particular sensor, and used a M10x1.5 nut + loctite to keep it on there.
Old 07-11-2015, 02:56 AM
  #88  
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see my thread for pics of how i mounted my sensor with balance shafts still in place. michael's mount is very clever and tidy, but only for BS delete motors.
Old 07-11-2015, 10:33 AM
  #89  
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Originally Posted by azbanks
Ah, the DIYPNP allows for other things to be added to the configuration. I have added a sequential injection board.

I wonder what happens to the fuel sitting and waiting for the valve to open. What happens to the atomization level? I wonder if it leads to accelerated accumulation of "stuff" on the valves compared to a system where the injection is better controlled. So many questins.
the injector spraying the back of the valve tends to clean stuff off the valve head...and since the valve spins in place the cleaning is pretty even.
Old 07-11-2015, 08:11 PM
  #90  
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Set the timing today. Although the advance is tunable through the GUI, there's still a value called the "tooth #1 offset" that tells MS when to expect TDC relative to the missing tooth. I'm going to lay off on posting videos directly here, but if anyone is interested, here's how to set this with a timing light. My 'OT' mark is really bad, so I did it from the bottom marking. Laziness spurs on creativity, so I used a mirror to see what was going on.

Wiring is also done, save for a few odds and ends. I posted the last several videos, so likewise, here's part 5 for those who are interested.

I decided to start taking videos about the stuff that would be helpful to anyone else who wants to convert, seeing as how there are a few interested people floating around. I won't post them here - instead, I decided to make a YouTube playlist for this project. Whenever I make a video, it will go there.

Link to playlist

Edit: Just took it for the first drive! It pulls! Still need to work on accel enrichment, but it was rock solid. It's smoother than the factory setup by a mile, and it's still a rough tune.

Last edited by odonnell; 07-11-2015 at 10:55 PM.


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