Notices
997 Turbo Forum 2005-2012
Sponsored by:
Sponsored by:

997.1 Engine Drop - big list of To Do's

Thread Tools
 
Search this Thread
 
Old 02-16-2024, 02:43 AM
  #331  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

Thank you. My weakness is documenting process and organizing screws/parts. It's bit me before when I hurry through steps I think are common sense when I'm doing it only to end up with an extra screw or something at the end. I plan on over doing the documentation and organization for this.

Off hand do you recall needing any specialty tools for the engine drop or disassembly? I have e torx, torx, deep sockets, shallow sockets, etc. I only have one wobble extension tough and I recall reading that they're needed though I didn't see a length,
Old 02-16-2024, 09:39 AM
  #332  
lliejk
Three Wheelin'
Thread Starter
 
lliejk's Avatar
 
Join Date: Mar 2017
Location: Exton, PA
Posts: 1,418
Received 399 Likes on 282 Posts
Default

There is a picture somewhere up in the thread of every tool I used. I've attached it here. The only item I had to buy new was deep sockets, though I had a pretty good collection before I started. Torque wrenches are important, and things like a ball joint separator help avoid damage. It looks like I only used the medium-length wobble socket extender. The only obvious tools I do not see in the picture are the tap and drill/bit I used to secure the coolant fittings. If you see anything in the pic you can't ID, let me know.

I would also suggest getting this book for the torque specs:




Ed



Last edited by lliejk; 02-16-2024 at 10:35 AM.
The following users liked this post:
moxie (SF) (02-21-2024)
Old 02-21-2024, 03:07 AM
  #333  
moxie (SF)
Instructor
 
moxie (SF)'s Avatar
 
Join Date: Dec 2019
Location: Bay Area, CA
Posts: 236
Received 169 Likes on 83 Posts
Default

Agreed, That torque spec booklet is a must buy for any 997 Owner.

Last edited by moxie (SF); 02-22-2024 at 02:39 PM.
Old 02-22-2024, 03:33 PM
  #334  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

I have the workshop manuals for the car which looks like it has the torque specs. Is there anything missing from it that I'd need to pick up that booklet as well?
Old 02-22-2024, 10:51 PM
  #335  
lliejk
Three Wheelin'
Thread Starter
 
lliejk's Avatar
 
Join Date: Mar 2017
Location: Exton, PA
Posts: 1,418
Received 399 Likes on 282 Posts
Default

There were some things I was doing beyond the WS manuals where the book was easier to find Torque Specs, due to the functional layout. You may not need it, but it is nice to have.

Ed
The following users liked this post:
moxie (SF) (02-22-2024)
Old 03-03-2024, 12:42 AM
  #336  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

I ended up ordering it and it will come in a few days. I'm hoping to start work tomorrow morning and get a few hours in here and there during the week. Do you have the dimensions for the 4x4 blocks you need to place under the engine for support? I was looking for atcbi5's post on it and when I click on the profile it only goes back to 2018 which isn't far enough.

Disregard the blocks. Found yours on it.

Last edited by BaboonFury; 03-03-2024 at 01:04 PM.
Old 03-09-2024, 11:15 PM
  #337  
wingnut1961
AutoX
 
wingnut1961's Avatar
 
Join Date: Mar 2018
Posts: 12
Received 7 Likes on 5 Posts
Default

Yes,, PS pump comes off and the ac compressor can be set aside without disconnecting the lines.
I did this on my 996tt, but it should be the same for your 997tt. Here's a link to a video of it
The following users liked this post:
TheDeckMan (03-13-2024)
Old 03-12-2024, 01:40 PM
  #338  
ab10
Intermediate
 
ab10's Avatar
 
Join Date: Aug 2022
Location: CT
Posts: 42
Received 10 Likes on 6 Posts
Default

Originally Posted by lliejk
There is a picture somewhere up in the thread of every tool I used. I've attached it here. The only item I had to buy new was deep sockets, though I had a pretty good collection before I started. Torque wrenches are important, and things like a ball joint separator help avoid damage. It looks like I only used the medium-length wobble socket extender. The only obvious tools I do not see in the picture are the tap and drill/bit I used to secure the coolant fittings. If you see anything in the pic you can't ID, let me know.

I would also suggest getting this book for the torque specs:




Ed

For people looking for the Torque book, check out this thread:
https://rennlist.com/forums/997-foru...this-week.html
Old 03-13-2024, 09:45 AM
  #339  
Blade_uk
Intermediate
 
Blade_uk's Avatar
 
Join Date: Feb 2023
Posts: 35
Received 12 Likes on 10 Posts
Default

Is this available in the UK? As shipping is virtually the same as the cost of the book?
Old 03-24-2024, 08:51 PM
  #340  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

For the life of me I cannot get the cv axle out. I’m following the steps in the WM to a T but am wondering if I’m missing something. Is there a snap ring buried in there that I missed? My hub puller doesn’t grab well but ive also tried with an air hammer and heating with map gas to no avail
Old 03-24-2024, 09:42 PM
  #341  
Kevin
Addict
Rennlist Member


Rennlist
Site Sponsor

 
Kevin's Avatar
 
Join Date: Jun 2001
Location: Northwest
Posts: 9,348
Received 341 Likes on 227 Posts
Default

Show us a picture. So you have removed the inward CV bolts that hold the CV to the transmission flange?
Have you removed the tire and 36 mm nut so you can drive the out of the hub?


Old 03-24-2024, 11:31 PM
  #342  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

Originally Posted by Kevin
Show us a picture. So you have removed the inward CV bolts that hold the CV to the transmission flange?
Have you removed the tire and 36 mm nut so you can drive the out of the hub?

I have removed those and disconnected the relevant suspension components. Hopefully the pictures come through.



Old 03-25-2024, 12:26 AM
  #343  
Kevin
Addict
Rennlist Member


Rennlist
Site Sponsor

 
Kevin's Avatar
 
Join Date: Jun 2001
Location: Northwest
Posts: 9,348
Received 341 Likes on 227 Posts
Default

Spray penetrant on the splines.. Thread the nut back on a bit and get the bigger hammer out. Spray and soak it some more.. Rinse/repeat.
FYI the nuts are one time use only per the manual.


Old 03-25-2024, 01:15 AM
  #344  
BaboonFury
Intermediate
 
BaboonFury's Avatar
 
Join Date: Jan 2023
Posts: 45
Received 1 Like on 1 Post
Default

I’ve been dousing with WD-40 but should probably try another brand at this point. Do I run the risk of damaging the threads using a hammer on the nut? I’ve tried similar with a hardwood block without the nut but haven’t gone super hard at it yet.
Old 03-25-2024, 03:18 AM
  #345  
Kevin
Addict
Rennlist Member


Rennlist
Site Sponsor

 
Kevin's Avatar
 
Join Date: Jun 2001
Location: Northwest
Posts: 9,348
Received 341 Likes on 227 Posts
Default

Yes get better penetrant.. Screw the nut back and leave 1/8" margin/air gap. Hammer until you see the gap close. Unscrew a few turns and repeat. You can then unscrew the nut and use a hardwood block.




Quick Reply: 997.1 Engine Drop - big list of To Do's



All times are GMT -3. The time now is 02:00 PM.