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Old 09-22-2011, 12:35 PM
  #121  
Serge944
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Time to install the cam housings. On top of new seals between the chain housings and cam housings, a layer of Drei Bond is applied to ensure there are no leaks.



Brand new lifters (tappets) are soaked in Swepco and positioned.



Cams are placed with the cylinder 1 lobes on the exhaust and intake cams facing each other. The crank is just off TDC. Porsche special tool is utilized to prevent the chain from falling in.



Cam gears are positioned onto the cams. This is where we realize we received Cup intake cam bolts, which are half the length (no variable valve timing on cup). We will time bank 1 once we get the bolts and then move on to bank 2.



We’re getting close to having a complete long block.

Last edited by Serge944; 09-29-2011 at 09:18 PM.
Old 09-22-2011, 02:36 PM
  #122  
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Cool chit. Many people don't know what these engines look like inside, this is a GREAT way to learn!
Old 09-29-2011, 09:31 PM
  #123  
Serge944
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Cams on both banks are in and we're ready to time.

Old 09-29-2011, 10:06 PM
  #124  
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Glad to see that you are back Serge.

Any thoughts of replacing the drive pulley with the one from the RS for the LWFW (no holes, and alum)?
Old 09-29-2011, 10:40 PM
  #125  
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Yup, the pulley is going to be replaced. We are just using the existing pulley to help turn the crank during the engine build.
Old 09-29-2011, 11:30 PM
  #126  
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Old 09-30-2011, 07:25 PM
  #127  
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Old 09-30-2011, 10:14 PM
  #128  
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EPIC.

Thanks for sharing this with us, amazing build.

Not sure I understand how the smaller wrist pins increase compression... isn't the piston still in the same place, with the wrist pin rotating about the same axis? I must be missing something...

Edit: Went back and read your compression post, is it the actual piston that increases compression and the wrist pin just happens to be smaller for it?
Old 09-30-2011, 10:54 PM
  #129  
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I think it looks like money well spent. The 996 with a 4.0 should get point bys from 997.7 RS and they cost more than 50K doner car + 50k in upgrades. This is a sticky for the pictures alone.
Old 10-01-2011, 01:06 AM
  #130  
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Originally Posted by porsche0nut
EPIC.

Thanks for sharing this with us, amazing build.

Not sure I understand how the smaller wrist pins increase compression... isn't the piston still in the same place, with the wrist pin rotating about the same axis? I must be missing something...

Edit: Went back and read your compression post, is it the actual piston that increases compression and the wrist pin just happens to be smaller for it?
The smaller wrist pin = larger rod bushing. In theory, you could offset the bore (eccentric) and actually push the piston up.

My idea was killed when we did a test fit and the deck height measurements simply wouldn't allow anything like that. This also means I wouldn't be able to shave the piston housings (water jackets), as it would again, raise the piston relative to the head.

I have no interest in shaving the actual head, so, we left it at the nominal 12.0:1 compression.
Old 10-01-2011, 01:12 AM
  #131  
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Originally Posted by spare tire
I think it looks like money well spent. The 996 with a 4.0 should get point bys from 997.7 RS and they cost more than 50K doner car + 50k in upgrades. This is a sticky for the pictures alone.
Money well spent? I dunno about that, but I'll quote 911SLOW: "Don't let small details ruin a good story."

Undoubtedly, the car will be quicker in a straight line than any OEM GT3, short of the factory 4.0.
Old 10-01-2011, 09:48 AM
  #132  
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Originally Posted by Serge944
The smaller wrist pin = larger rod bushing. In theory, you could offset the bore (eccentric) and actually push the piston up.

My idea was killed when we did a test fit and the deck height measurements simply wouldn't allow anything like that. This also means I wouldn't be able to shave the piston housings (water jackets), as it would again, raise the piston relative to the head.

I have no interest in shaving the actual head, so, we left it at the nominal 12.0:1 compression.
Gotchya... thanks! I didn't realize you could offset the bore.... anyway I'll let the thread get back on-topic.

PS: I think you should video the first start
Old 10-04-2011, 01:07 AM
  #133  
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Got my intake plenum back from the machinist. It has been bored out to match the 997 throttle body. There is plenty of material thickness remaining below the flange...over an eight of an inch.



Old 10-05-2011, 06:57 AM
  #134  
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Originally Posted by Serge944

New rod bearings.


Amazing build! I just read full thread and it's really nice to see pro clean water cooled hot rod engine build from crank to heads. Waiting to see final results.

May I ask what rod bearings you used? Are those OEM/Motorsports or do you have some special coating on them?
Old 10-05-2011, 12:48 PM
  #135  
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Those are Porsche Motorsport CUP rod bearings. PMNA doesn't sell them to just anybody as they want to keep all CUP engine rebuilds in-house.


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