Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Black Betty - Part 3 Engine rebuild

Thread Tools
 
Search this Thread
 
Old 10-02-2012, 10:49 AM
  #106  
Porsche964FP
Drifting
Thread Starter
 
Porsche964FP's Avatar
 
Join Date: Mar 2010
Location: London UK
Posts: 2,655
Likes: 0
Received 8 Likes on 7 Posts
Default

Originally Posted by ras62
my post was simply asking why the builder was facing these issues
I rest my case. Alright; fine. Bespoke engines require constant development - research and testing. His findings on PMOs are applicable - however every engine is different. No engine builder has ever stopped learning his trade.
Old 10-02-2012, 02:14 PM
  #107  
NineMeister
Addict
Rennlist
Site Sponsor

 
NineMeister's Avatar
 
Join Date: Oct 2002
Location: Cheshire, England
Posts: 4,443
Received 191 Likes on 94 Posts
Default

Frank,
Should you wish to bring your car up to sunny Warrington, I'm more than willing to assist you and Nick test the PMO's and run more back to back tests on our dyno with the 9m ITB system, the TWM system, 993 Varioram or a 964/993 non-varioram intake. It will probably take us a couple of days to test everything, but at least then you will have a better idea of where to go next without buying more parts. Obviously I can retune the Motec for all the variantions we decide to try and should more time be available I also have a set of headers we can play with.

Let me know if I can help....
Old 10-02-2012, 03:21 PM
  #108  
Porsche964FP
Drifting
Thread Starter
 
Porsche964FP's Avatar
 
Join Date: Mar 2010
Location: London UK
Posts: 2,655
Likes: 0
Received 8 Likes on 7 Posts
Default

Originally Posted by NineMeister
Frank,
Should you wish to bring your car up to sunny Warrington, I'm more than willing to assist you and Nick test the PMO's and run more back to back tests on our dyno with the 9m ITB system, the TWM system, 993 Varioram or a 964/993 non-varioram intake. It will probably take us a couple of days to test everything, but at least then you will have a better idea of where to go next without buying more parts. Obviously I can retune the Motec for all the variantions we decide to try and should more time be available I also have a set of headers we can play with.

Let me know if I can help....
Hi Colin,

Thank you for the offer. As much as that all sounds amazing, it's a question of cost and I don't believe I can afford that level of development - testing.

EDIT: Colin, could I have some more info on you 9M ITB system?
Old 10-02-2012, 05:26 PM
  #109  
kenloen
Intermediate
 
kenloen's Avatar
 
Join Date: May 2010
Location: Surrey, UK.
Posts: 40
Likes: 0
Received 1 Like on 1 Post
Default

Can I ask .. Has anyone experience of the flat slide carb setup? I tried a set on my ZX7R few years ago, bike I know, but I4. anyway what a pain in the ar$e, having to feather the throttle most the time, ropey as f*** at low revs... Unless wipe open screaming playing large, I found them awful compared to the SU setup and swapped back (and I spent time testing)..
Old 10-03-2012, 05:15 AM
  #110  
NineMeister
Addict
Rennlist
Site Sponsor

 
NineMeister's Avatar
 
Join Date: Oct 2002
Location: Cheshire, England
Posts: 4,443
Received 191 Likes on 94 Posts
Default

Originally Posted by Porsche964FP
Hi Colin,

Thank you for the offer. As much as that all sounds amazing, it's a question of cost and I don't believe I can afford that level of development - testing.

EDIT: Colin, could I have some more info on you 9M ITB system?
Frank,
In the past when we have built new variations of 9m engines we would expect to spend a couple of months or more testing combinations of intakes, tract length, cam timing, exhaust lengths and mapping. Cam timing aside, what I'm offering is the help to do the majority of that work inside a week. In terms of cost, spending less than 10% of your budget to have definitive answers sounds like a win-win situation to me.

Either way, no point in discussing this further here, so if you want my help or info on the 9m ITB just give me a call when you have a bit of time available.
Old 10-03-2012, 05:39 AM
  #111  
Babalouie
Burning Brakes
 
Babalouie's Avatar
 
Join Date: Jun 2011
Location: Sydney Australia
Posts: 977
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by kenloen
Can I ask .. Has anyone experience of the flat slide carb setup? I tried a set on my ZX7R few years ago, bike I know, but I4. anyway what a pain in the ar$e, having to feather the throttle most the time, ropey as f*** at low revs... Unless wipe open screaming playing large, I found them awful compared to the SU setup and swapped back (and I spent time testing)..
It's possibly not comparing like with like, as your Kwaka would have been more highly strung with bigger cams and set up for a higher rev range. Relatively speaking, a 3.8 flat six with street cams, would give a much bigger suck through the flat slides at low revs. It might work.
Old 10-03-2012, 07:08 AM
  #112  
ras62
Burning Brakes
 
ras62's Avatar
 
Join Date: Jan 2012
Location: Cheshire UK
Posts: 782
Received 16 Likes on 15 Posts
Default

Some interesting reading & advise here

http://classicinlines.com/TBI_QA.asp
http://classicinlines.com/CompressionR.asp
Old 10-03-2012, 08:09 AM
  #113  
boxsey911
Nordschleife Master
 
boxsey911's Avatar
 
Join Date: Feb 2007
Location: Cheshire, UK
Posts: 5,095
Likes: 0
Received 2 Likes on 2 Posts
Default

I haven't got the understanding or knowledge of intake systems to comment about the best way forward being discussed here. However, my concern about all this chatter is that moving away from the standard inlet system, is going to lead to a significant increase in induction noise. The result being that the car will end up being very quick but too noisy to get on any tracks over here.
Old 10-03-2012, 08:49 AM
  #114  
NineMeister
Addict
Rennlist
Site Sponsor

 
NineMeister's Avatar
 
Join Date: Oct 2002
Location: Cheshire, England
Posts: 4,443
Received 191 Likes on 94 Posts
Default

Originally Posted by boxsey911
I haven't got the understanding or knowledge of intake systems to comment about the best way forward being discussed here. However, my concern about all this chatter is that moving away from the standard inlet system, is going to lead to a significant increase in induction noise. The result being that the car will end up being very quick but too noisy to get on any tracks over here.
Noise.
Most circuits only test static noise levels which are conducted at 0.5m from the tailpipe at an angle of 45 degrees. ITB's will not affect this measurement significantly with the engine lid closed.
Some circuits also measure drive-by level, usually at a point on the track where cars are running at full throttle. This measurement would be affected with ITB's which run with open tops or even when covered by a foam filter.
The solution to the drive-by noise issue is to completely cover the ITB with airboxes and relocate the air filter to feed the airboxes through a balance pipe. We've done a couple of prototype airboxes (low line with standard spoiler, high version for RSR spoiler) and one customer made his own system. The airboxes do not have significant affect on performance.
Attached Images    
Old 10-03-2012, 09:07 AM
  #115  
NineMeister
Addict
Rennlist
Site Sponsor

 
NineMeister's Avatar
 
Join Date: Oct 2002
Location: Cheshire, England
Posts: 4,443
Received 191 Likes on 94 Posts
Default

Originally Posted by boxsey911
I haven't got the understanding or knowledge of intake systems to comment about the best way forward being discussed here.

It's an easy one to work out Steve, this is the answer in a nutshell:

If you decide to use a 964 resonance flap intake manifold or 993/993RS varioram intake manifold the engine builder should tune your engine to make peak torque at 5000rpm and peak power no higher than 6500rpm. This should be good enough for 350-375hp, depending on the choice of pistons, cams & exhausts. However, if you want to make more power than that and build the engine to run above 7000rpm, to get the best from the engine you will need to run an ITB set up.

As far as I have deduced there are no exceptions to this rule, we have never managed to make significant power above 7000rpm with the stock Porsche intake systems. Even back-to-back tests with a 993RS & 993 varioram intake only proved that the RS varioram made less torque than standard. Maybe the limitation is the way we tested them or the cams we used, hence I would actually look forward to someone proving me wrong....

That said, here is the best example that I can give. The engine was a modified 3.6 litre 964RS engine running an early 9m ITB set up with large airboxes until the day when a new owner decided he wanted to run aircon - and the cheapest option was to fit a stock plastic RS resonance flap intake. The power curve shows rear wheel hp on our dyno, the shape of the curve is typical of our findings and proof of my take on the intake decision process.
Attached Images  
Old 10-03-2012, 09:30 AM
  #116  
911Jetta
Rennlist Member
 
911Jetta's Avatar
 
Join Date: Dec 2003
Location: NC
Posts: 7,214
Received 485 Likes on 278 Posts
Default

Thanks Colin! I'm learning a lot here. I have big dreams...one day.
Old 10-03-2012, 10:02 AM
  #117  
boxsey911
Nordschleife Master
 
boxsey911's Avatar
 
Join Date: Feb 2007
Location: Cheshire, UK
Posts: 5,095
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by NineMeister
Noise.
Most circuits only test static noise levels which are conducted at 0.5m from the tailpipe at an angle of 45 degrees. ITB's will not affect this measurement significantly with the engine lid closed.
Hi Colin, this is what concerns me the most having experienced first hand how marshalls are inconsistent with their testing. We could easily see them picking up the extra induction noise on the static test and failing the car even though, as we both know, 911s are generally fine on a driveby (the main exception being 997 gen2 GT3s at Donington).

P.s. thanks for the insight into inlets, ITBs, etc
Old 10-03-2012, 11:36 AM
  #118  
kos11-12
Three Wheelin'
 
kos11-12's Avatar
 
Join Date: Jan 2007
Location: London UK & Paris FR
Posts: 1,702
Received 23 Likes on 22 Posts
Default

Originally Posted by ras62
very interesting !!
Old 10-03-2012, 05:04 PM
  #119  
Porsche964FP
Drifting
Thread Starter
 
Porsche964FP's Avatar
 
Join Date: Mar 2010
Location: London UK
Posts: 2,655
Likes: 0
Received 8 Likes on 7 Posts
Default

Just want to say thanks to Colin for providing such insightful information in this thread - I feel It's become a thread that will be helpful to Rennlisters. Mission accomplished.

Also I've got a question, how many mm are 993 RS guides?

Originally Posted by NineMeister
What I'm offering is the help to do the majority of that work inside a week. In terms of cost, spending less than 10% of your budget to have definitive answers sounds like a win-win situation to me.
10% of my budget is an implausible amount for me. My engine build is currently on budget - through and through. Nick has pledged that regardless of over time, and whether we go with his slide ITBs or another brand he will charge me what was quoted. The development tests he makes are investments made by him not me.

Now, I'd love (and I'm sure others also) to have more info/ specs on your 9M ITB setup?

Originally Posted by NineMeister
The solution to the drive-by noise issue is to completely cover the ITB with airboxes and relocate the air filter to feed the airboxes through a balance pipe. We've done a couple of prototype airboxes (low line with standard spoiler, high version for RSR spoiler) and one customer made his own system. The airboxes do not have significant affect on performance.
Brilliant solution!

Originally Posted by ras62
Great - thanks Ras.

Originally Posted by NineMeister
If you decide to use a 964 resonance flap intake manifold or 993/993RS varioram intake manifold the engine builder should tune your engine to make peak torque at 5000rpm and peak power no higher than 6500rpm.
From my understanding. With all the specs so far an intake system as above wouldn't work on my car. Just superficially the RSR cams would be wrong.

Originally Posted by NineMeister
However, if you want to make more power than that and build the engine to run above 7000rpm, to get the best from the engine you will need to run an ITB set up.
So far we've specced the engine to rev in this range. So I don't see a point in testing intake manifold setups - 993 Varioram or a 964/993 non-varioram intake.

Originally Posted by NineMeister
As far as I have deduced there are no exceptions to this rule, we have never managed to make significant power above 7000rpm with the stock Porsche intake systems.
These are Nick's findings also

Originally Posted by boxsey911
However, my concern about all this chatter is that moving away from the standard inlet system, is going to lead to a significant increase in induction noise. The result being that the car will end up being very quick but too noisy to get on any tracks over here.
Hmmmmm.... I'll be researching that one! Thanks Steve - always the voice of reason.

Last edited by Porsche964FP; 10-03-2012 at 05:39 PM.
Old 10-03-2012, 05:33 PM
  #120  
Porsche964FP
Drifting
Thread Starter
 
Porsche964FP's Avatar
 
Join Date: Mar 2010
Location: London UK
Posts: 2,655
Likes: 0
Received 8 Likes on 7 Posts
Default

Originally Posted by kos11-12
very interesting !!
Following your post on the Rothsport system - they have all the parts in stock and do resonance plenums for their ITB set ups... noise regs may no longer be an issue.

Watch this space the solution may be coming...


Quick Reply: Black Betty - Part 3 Engine rebuild



All times are GMT -3. The time now is 03:29 PM.