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964 Engine Rebuild

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Old 07-03-2006, 06:54 PM
  #61  
Michael Delaney
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I really like the pictures where the car is dirty and the engine/transaxle is pristine. Very cool.
Old 07-03-2006, 07:23 PM
  #62  
stuart1997
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Cheers Chance,you learn something new every day
Old 07-03-2006, 10:00 PM
  #63  
KirkF
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I edited the deck height stuff. See above.
Old 07-03-2006, 10:21 PM
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puma1824
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OMG those powder coated parts look awesome. Did you send the parts out or was it done locally? I'm currently having my engine rebuilt and maybe while it's out I could send my parts out. How much was the job? Like to suggest a place?

Nice work!
Old 07-03-2006, 10:28 PM
  #65  
KirkF
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Michael,
I hear ya, The car is filthy right now! I have to go into the engine compartment and degunk it yet. Its as dirty in there as the engine was when I took it out. Everything is covered.

Puma,
I had the powder coating done locally.

http://www.dicustomcoatings.com/

It was about $400cdn for the black stuff, the exhaust was $350 cdn . The exhaust was more expensive because it is special high heat stuff.
(.90 cdn = ~1.0 usd)

I gave them the second batch of parts (to be done in red) on friday. Hopefully they will be back in 2 weeks.

Kirk

Last edited by KirkF; 07-04-2006 at 08:50 PM.
Old 07-04-2006, 03:44 PM
  #66  
chancecasey
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ok i took a few bad pics today - will post them later when i find the usb cable. made a little progress so far - got the cams timed, valve clearances set, p/s pump on, valve covers on, chain housings all buttoned up.

Now I'm just waiting on the lawn guy's boss to show up so I can toss them a few bucks to help me get it off the stand and onto the jack.

Then it's just ignition, tins, and all the stuff that goes on the top of the motor. A little tranny stab, and I'll be jacking this bad boy back into the car. Wish me luck - no whammies!
Old 07-04-2006, 04:33 PM
  #67  
JasonAndreas
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Originally Posted by puma1824
I'm currently having my engine rebuilt and maybe while it's out I could send my parts out.
Make sure that whoever coats your exhaust knows to block off the heat exchangers so that the insides are NOT coated otherwise you lose heat in the passenger compartment. The other issue is that not all ceramic coatings are VOC free so you will inhale the stuff as it outgasses.
Old 07-04-2006, 08:18 PM
  #68  
KirkF
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Jason-
mmm Sweet Sweet outgassing! Make my drive a whole new experience!
but seriously that would be a good idea. (Although the ceramic is so expensive they aren't wasting any where you can't see it. )

Chance - I guess since its July 4 you are probably getting tons done today. I am out of town working again, so no more progress for me until the weekend. Good luck!

Kirk
Old 07-04-2006, 08:23 PM
  #69  
Brian 944
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Nice Rebuild thread..
Old 07-04-2006, 09:25 PM
  #70  
bwoodry
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Kirk:

Looks great, nice job..

Did you replace your tin? Mine shows rusty and some will need to be replaced.
Thanks

Bob
Old 07-04-2006, 10:12 PM
  #71  
KirkF
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I had to replace two pieces of tin. They were beyond saving. (Rust holes through the metal in alot of places). If the tin only has surface rust you can get it bead blasted and powder coated.
I bought used tin. The new stuff was expensive!

(One of the back pieces and the piece above the primary muffler)

Kirk
Old 07-04-2006, 11:16 PM
  #72  
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Originally Posted by chancecasey
Yeah, I'm debating whether or not I'll ever add up my costs unless I sell the car. And this way, I'll never have to tell the wife because I honestly don't know. "A few thousand" is technically accurate at this point.

Yea, thats kinda like admiting to the wife how many women you slept with-just dont talk about it and if does come up, you lie.

Best advice I can give you, as an old roommate and buddy, is get that bitch up and running!
Old 07-04-2006, 11:26 PM
  #73  
chancecasey
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What up Carter??? Well, I got this bad boy ready to put in the car. Of course my back and elbows are so whacked I won't be able to turn the steering wheel. Going to eat some dinner and then I'm thinking maybe 2 hours to fire it up. Gotta get on the ball though, fireworks start at 9:30.

Wish me luck -- no knocks - no knocks - no knocks.....
Old 07-04-2006, 11:43 PM
  #74  
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Yep, its me Chance. Best of luck and hopefully round 2 of the fireworks aint sparks flying from the engine!!

later and lets hear some good news later this evening. It was 3 years ago today I picked up my 95 C4 in Tahoe.
Old 07-06-2006, 02:48 PM
  #75  
chancecasey
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Still haven't found my USB cable to put up the pics - but I've got good news and bad news.

Good news is engine runs great and plenty of power.

Bad news is I still have a knock, and I must have messed something up putting it together this time because it looks like I may have a new leak. I dunno, could be the power steering fluid I spilled all over the place, we'll see.

Good news is it isn't a rod knock so I can drive it without worrying about blowing it up.

Bad news is it might be an intermediate shaft or gear, or a bad wrist pin/bushing. Should have sent the wrist pins and rods to get mic'd - even though the bushings are brand new, machinists aren't infallible.

Only other thing I can think of, and I HOPE this is it, is maybe a bad bearing on the fan or alternator. We'll see.


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