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16v head and turbo myths

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Old 05-18-2023, 01:34 PM
  #211  
Penguinracer
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Gearbox rebuild
Old 05-18-2023, 01:35 PM
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Gearbox rebuild
Old 05-18-2023, 01:37 PM
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Guard 50/80 LSD. New transmission linkages & rods fitted. Robert Gant is opposed to quick-shift linkages as they "beat" the synchromesh, increasing wear.
Old 05-18-2023, 01:41 PM
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Single piece 322mm disks with big blacks. I also have slotted two-piece floating disks with LR rotor hats (black). KW Clubsport 2-way, tarot bars, billet hubs & A-arms. Spring rates are 515 lb/ in front & 285 lb / in rear. Running 28mm torsion bars.
Old 05-18-2023, 01:44 PM
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N/A cylinder head from SFR. Cracks were detected in the ceramic exhaust ports of the original cylinder head. Jon Milledge did not recommend the standard 951 ceramic port head for highly tuned applications - the risk of ceramic port failure is too high.
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Rob 3 (08-26-2023)
Old 05-18-2023, 01:45 PM
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LR steam vent in cylinder head to relieve "steam pocket"
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Old 05-18-2023, 02:51 PM
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Very nice ! You can see where the money has gone .
Look forward to more updates and thank you for posting pictures .
Simon
Old 05-18-2023, 03:43 PM
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Cracks in ceramic exhaust port
Old 05-18-2023, 03:45 PM
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Crack in the ceramic exhaust port
Old 05-18-2023, 03:46 PM
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Tapping the brand new M030 spindle for threaded A-Arm pins
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Old 05-18-2023, 10:12 PM
  #221  
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I've had a Shark-Motorsport short shift linkage on my gearbox for years. I never try and rush the changes anyway.
Old 05-19-2023, 12:02 AM
  #222  
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Penguin: lol...Looks like you went to the aftermarket 944 restaurant and when they handed you the menu you just replied "Yes!"

Nice work. Should be a great fun car which is the main reason for doing all this. Sean who did all the work said "It reminds me of your old Slate grey metallic car."
Look forward to seeing the results.
Old 05-19-2023, 06:14 AM
  #223  
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Patrick I spent may years collecting the parts & there was a change plan.

My objectives were:

(1) Retain the original block so that it remains a matching numbers car with a provenance traceable back to Neckarsulm;
(2) Conceptually to be a "GT3" version of the original 952;
(3) Be capable of being driven from the UK to the Nordschliefe, Spa, Imola or Monza, lap for a full track weekend & then be driven back to the UK;
(4) Retain the full original black road car interior;
(5) Externally, be a "sleeper" which looks as stock as possible;
(6) No cage;
(7) Retain rear seat;
(8) Practical levels of ground clearance.

What changed over time:

(i) Moved from being an Alusil 2.5 litre to a Darton MID 2.7 litre;
(ii) Wossner pistons & rods replaced for 2.7 litre by Mahle & Carrillo;
(iii) Changed from the original seats to Recaro Classic Pole Position ABE in leather;
(iv) ECU changed from Vi-Pec V88 to Emtron KV8;
(v) Moved to Emtron CDI ignition;
(vi) Turbo changed from GTX3071 Gen I to GTX3576 Gen 2
(vii) Racers Edge welded Tubular Steel A-Arms exchanged for billet aluminium;
(viii) Webcam 274 exchanged for JME SR8-14;
(ix) Leda coilovers replaced by KW Clubsport 2-Way;
(x) Tial MV-R 44mm Wastegate exchanged for F46;
(xi) Tial QRJ 38mm recirculating BOV exchanged for Tial 50mm BOV.

Deviations from the "Sleeper" look are as follows:

(a) Ride height 25mm lower (max ride height for the coilovers is Front : stock - 25mm / Rear: stock - 20mm)
(b) 18" 993 Hollow Spoke Technology wheels / 18" Fuchs Matt Black forged Wheels - with 225/40/18 & 265/35/18 tyres;
(c) SFR 4" exhaust outlet & Borla XR-1 muffler;
(d) Recaro seats;
(e) Micro display / AFR LED in the cubby hole blanking plate;
(f) Carpeted "hump" in the boot over the dry-sump cover.

My goal beyond enhanced performance is factory levels of reliability & durability. The last thing I need is to be stranded 400 miles from home, somewhere across Europe in a broken car. This vehicle will be unsupported, no other vehicle carrying spare parts, spare tyres etc - the aim is to roll-up and drive, just like a GT3.

People I've consulted along the way (who all deserve my gratitude for their time & patience):

(1) Chris White (944 Enhancement);
(2) Mike Lindsey (Lindsey Racing);
(3) Tim Richards (Speed Force Racing);
(4) Bill Dailey (Dailey Engineering);
(5) Robert Gant (Gantspeed Engineering);
(6) Jon Milledge (Jon Milledge Engineering);
(7) Jonathan Weston-Taylor (Stanwood Engineering);
(8) Mark Shead (MA Developments);
(9) Emmanuel Garcia (Ferrea Racing Components).


Of course the experiments & experiences of the people on this forum have been invaluable in narrowing down options & helping plot a path.

My original project plan was divided into the following categories with the following number of line items (actions):

(1) Engine - 55 items
(2) Suspension - 18 items;
(3) Engine Management - 19 items;
(4) Exhaust - 8 items;
(5) Bracing - 2 items;
(6) Brakes - 12 items;
(7) Transmission - 11 items;
(8) Interior - 2 items;
(9) Undersealing - 1 item;
(10) Clutch & torque Tube - 13 items

Seven Project Plan Versions - total of 141 line items
All parts supplied were documented in the Project Plan plus the contact details for various specialists.

Gantspeed took a full inventory of all parts provided - although more were supplied through the course of the project as fitment issues arose or the plan changed.

Next Step - Gantspeed to fit intake filter & ducting, remove centre rib from bonnet & then car to go to MA developments for ECU wiring & mapping.
Old 05-19-2023, 08:26 AM
  #224  
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I'd love a pair of leather pole position seats, and rear seat delete for my car.
Old 05-19-2023, 10:02 AM
  #225  
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Rear hubs & Elephant Racing Quick change Spring Plates & 28mm hollow Quick Change torsion bars & Tarett ARB


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