Ideas on clamping boost pressure. By George I got it done
#1
Race Car
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I have been running around at about 22 psi after fixing my bad injector ordeal.
Tonight I tried to turn it up and I am having an issue with the link setup. It only reads up to 240 KPA ( I assume this is about 24 psi). Looking atthe manual it only has cels going to 240 KPA. Once it goes over 23-25 psi it will just cut fuel.
Other than that problem it is running absolutely great .
I realize the link setup is not the most popular but it is running very nice and is easy to manage.
Any ideas on how I can clamp the boost pressure at say 20-22 psi. So the link can't se more than that??
I have a separate fuel setup for running high boost (comes on at 15 psi)and it works great but I just need the DME to keep doing it's thing w/o cutting fuel.
any help is appreciated
Tonight I tried to turn it up and I am having an issue with the link setup. It only reads up to 240 KPA ( I assume this is about 24 psi). Looking atthe manual it only has cels going to 240 KPA. Once it goes over 23-25 psi it will just cut fuel.
Other than that problem it is running absolutely great .
I realize the link setup is not the most popular but it is running very nice and is easy to manage.
Any ideas on how I can clamp the boost pressure at say 20-22 psi. So the link can't se more than that??
I have a separate fuel setup for running high boost (comes on at 15 psi)and it works great but I just need the DME to keep doing it's thing w/o cutting fuel.
any help is appreciated
Last edited by blown 944; 06-05-2008 at 01:20 AM.
#2
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Sid, which LINK setup are you using?
#4
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It's the old AFM link.....................I know.... I know ![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
this is the first time I have ever messed with signal massaging. It is working flawlessly with the E85 so far.
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this is the first time I have ever messed with signal massaging. It is working flawlessly with the E85 so far.
#5
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#6
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it's easy to scale back a boost signal put a T piece in the line put a mig wire contact tip in the line to the map sensor you are sending the signal to and on the other leg put a needle valve then a return to the air filter when the needle valve is closed the signal will be the same when the needle valve is open as much as the mig tip half the signal is lost through the needle valve and the signal to the Map sensor will be halved as you close the valve you are able to scale this signal as you like . this is the old school set up for a boost increase on the waste gate line
#7
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When I tried tune a AFM link for high boost a long time ago (4 yrs?) I wasn't able to get more than around 1.2-1.3 bar without cutting out.
The problem is output voltage from the AFM Link to the DME.
The AFML maxes out at 5 volt whereas the DME doesn't want more than 4.7 v.
Unfortunatly the voltage clamp on the out from the AFML is not stable! The higher voltage still spikes through for split seconds.
So the AFML still sends out too high signal to the DME - which thinks you're overboosting and cuts fuel.
You're gonna have a LOT of work ahead trying to get the AFML running with high boost.
The problem is output voltage from the AFM Link to the DME.
The AFML maxes out at 5 volt whereas the DME doesn't want more than 4.7 v.
Unfortunatly the voltage clamp on the out from the AFML is not stable! The higher voltage still spikes through for split seconds.
So the AFML still sends out too high signal to the DME - which thinks you're overboosting and cuts fuel.
You're gonna have a LOT of work ahead trying to get the AFML running with high boost.
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#10
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Duke,
If that is the case I can actually put a resistor/MAP clamp (not sure if it truly a resistor but more a MAP clamp like is being used on NA Mitsu's and dodges) in line between the link and the dme so it will never see more than 4.7 no matter what the AFML puts out. I actually hope that is it, that would be a very easy fix
I am not sure that is it though, but that is a good place to start.
If I can get through this, I believe I can. I don't think it is going to be too bad to use, but I am not really using the link above 17-20 psi other than needing a stable signal for that boost level. Over that the mechanical pressure takes over that is the way i have been doing it on small injectors for some time now.
GT,
I was up last night coming up with something like that in my head. I just have to figure out what type of needle. I am thinking about using a poppet valve off of my old enderle mechanical fuel injection setup. It is quite overkill for this application but it has some great adjustability with the springs and spacers that are used. It is also designed to be used at anywhere between 10 and 100 psi.
Rogue,
I have contacted him via PM.
If that is the case I can actually put a resistor/MAP clamp (not sure if it truly a resistor but more a MAP clamp like is being used on NA Mitsu's and dodges) in line between the link and the dme so it will never see more than 4.7 no matter what the AFML puts out. I actually hope that is it, that would be a very easy fix
I am not sure that is it though, but that is a good place to start.
If I can get through this, I believe I can. I don't think it is going to be too bad to use, but I am not really using the link above 17-20 psi other than needing a stable signal for that boost level. Over that the mechanical pressure takes over that is the way i have been doing it on small injectors for some time now.
GT,
I was up last night coming up with something like that in my head. I just have to figure out what type of needle. I am thinking about using a poppet valve off of my old enderle mechanical fuel injection setup. It is quite overkill for this application but it has some great adjustability with the springs and spacers that are used. It is also designed to be used at anywhere between 10 and 100 psi.
Rogue,
I have contacted him via PM.
When I tried tune a AFM link for high boost a long time ago (4 yrs?) I wasn't able to get more than around 1.2-1.3 bar without cutting out.
The problem is output voltage from the AFM Link to the DME.
The AFML maxes out at 5 volt whereas the DME doesn't want more than 4.7 v.
Unfortunatly the voltage clamp on the out from the AFML is not stable! The higher voltage still spikes through for split seconds.
So the AFML still sends out too high signal to the DME - which thinks you're overboosting and cuts fuel.
You're gonna have a LOT of work ahead trying to get the AFML running with high boost.
The problem is output voltage from the AFM Link to the DME.
The AFML maxes out at 5 volt whereas the DME doesn't want more than 4.7 v.
Unfortunatly the voltage clamp on the out from the AFML is not stable! The higher voltage still spikes through for split seconds.
So the AFML still sends out too high signal to the DME - which thinks you're overboosting and cuts fuel.
You're gonna have a LOT of work ahead trying to get the AFML running with high boost.
#11
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Try this...
http://en.wikipedia.org/wiki/Linear_regulator
with this: 1N4732A
http://physics.gac.edu/~huber/classe...ts/1N4735A.pdf
I got more ideas, but no time right now... Lets talk soon!
http://en.wikipedia.org/wiki/Linear_regulator
with this: 1N4732A
http://physics.gac.edu/~huber/classe...ts/1N4735A.pdf
I got more ideas, but no time right now... Lets talk soon!
#12
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Sid,
If you just want to limit voltage, then a Zener Diode will work fine. It will shunt any voltage over whatever the diode is set for.
-Rogue
If you just want to limit voltage, then a Zener Diode will work fine. It will shunt any voltage over whatever the diode is set for.
-Rogue
#13
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If the 4.7v is the problem then it seems quite easy to solve. Either a voltage limiter inline between the Link signal and DME or a MAP clamp in the vacuum line to the LINK which would scale everything down some. Also, I had Russel burn my DME chip and made sure he knew I was planning on running 35+ psi. The only time I get cut out is when I run too much boost with too low of octane. I always assumed this was a timing/knock issue.
Try it in full TPS mode and see if it still cuts out. Is it just cutting fuel, or is it switching to "limp mode" where you have to turn the car off and back on to reset?
When I get a chance...sometime this week, I will check the voltage to the DME and see what it's sending at what boost levels. I'll try it at higher boost with 93 octane gas to see if I can get it to consistantly cut out at 4.7v.
Try it in full TPS mode and see if it still cuts out. Is it just cutting fuel, or is it switching to "limp mode" where you have to turn the car off and back on to reset?
When I get a chance...sometime this week, I will check the voltage to the DME and see what it's sending at what boost levels. I'll try it at higher boost with 93 octane gas to see if I can get it to consistantly cut out at 4.7v.
#14
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Zener diode ....is what I'll try first. Thanks
I don't think that is it though as it seems to me that what is happening is once it surpasses 240 kpa on the link it cuts fuel b/c there is no higher cel for it to send the corresponding signal (voltage).
I will take it out today and watch the voltage screen and then watch the map screen and see where it is at on both. My suspicions tell me I will see it cut at 240 kpa and not at voltage.
It definately is cutting fuel and there is no limp mode happening. I can literally take it up and over the 24 psi and let it cut and then ease off the throttle a bit and then modulate it at around 23 and all is well.
I have had a trouble with the TPS mode. I tried it and it was way rich. The map mode is working good.
I don't think that is it though as it seems to me that what is happening is once it surpasses 240 kpa on the link it cuts fuel b/c there is no higher cel for it to send the corresponding signal (voltage).
I will take it out today and watch the voltage screen and then watch the map screen and see where it is at on both. My suspicions tell me I will see it cut at 240 kpa and not at voltage.
It definately is cutting fuel and there is no limp mode happening. I can literally take it up and over the 24 psi and let it cut and then ease off the throttle a bit and then modulate it at around 23 and all is well.
I have had a trouble with the TPS mode. I tried it and it was way rich. The map mode is working good.
#15
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Kerchoff's laws ...loop rule ...junction rules ...nope i got nothing haha good luck!
...on second thought, megasquirt's power circuit clamps sensor voltage at 5v, maybe you could study and copy / modify this circuit somehow?
...on second thought, megasquirt's power circuit clamps sensor voltage at 5v, maybe you could study and copy / modify this circuit somehow?