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951 Exhaust Hardware *LIST FINISHED*

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Old 02-22-2006, 02:39 PM
  #31  
CurlyDE
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I want a full turbo kit for my '86 ... but I would also like an NA set for my '83. Thanks for taking the time to do all of this!
Old 02-22-2006, 04:19 PM
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daniel951
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Originally Posted by RT930turbo
Don:

As far as the NA goes, I'll have to look into that, there are far fewer pieces involved, so it sould be quite a bit simpler. Let me see what I can come up with, there's no sense buying a complete turbo set up then only using part of it.

Daniel:

Let me know if you would like one for sure, I'll be ordering sometime before the weekend.
i will let u know before the weekend. Do i need to let you know about the extra bolt i may want too on top of the set u put together by this weekend too?
Old 02-22-2006, 08:51 PM
  #33  
87944turbo
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Here is my shopping list:

Could you put me down for the Saturn studs as well? I am sure I will need them at some point.
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Old 02-22-2006, 09:04 PM
  #34  
Zero10
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For the NA, you need the header studs, copper nuts, then 6 of the header-crossover pipe bolts.
From there on, my exhaust was all welded together, so I don't know what else you need.

As for the saturn studs, that looks to be almost exactly as long as the stock studs. IIRC the stock studs have enough meat for 2 nuts, then some more sticking out after that. The saturn studs don't quite have enough meat to double-nut with the headers on. They must be within a couple mm of each other.
Old 02-22-2006, 09:16 PM
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951Boost
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Hey Artie, great job & thanks for doing this Put me down for 1 full turbo kit.

TIA
Old 02-22-2006, 09:32 PM
  #36  
RT930turbo
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Ok guys, I'm still collecting orders and figuring out how many of each to order, for those of you who want NA kits and seperate bolts I will figure out all those orders as well. If you could all PM me with your exact needs, it would make it much easier to keep track of what goes where, and who needs what. I might X post this to the NA board when I come up with a kit for the NA as well, seems like there is a ton of interest in this so maybe if we can get a few more people involved, I might be able to cut the cost down some more. If you are planning on doing your header's as well make sure to note that you need the extra M8 copper nuts, and I can include those for a few extra bucks. The copper nuts are the biggest expense in the whole kit, but again, the more we buy the cheaper they get. (As a side note...if there is enough interest, I can try to buy the studs as well and include them, I do have access to a wholesale deal at the saturn dealer, but if only a few want them it might not save us any money, let me know)

Thanks for all the input guys!
Old 02-22-2006, 10:10 PM
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zerMATT951
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Artie - thanks for all the work, I know I'll be using your results one of these days when I have the entire exhaust and turbo removed to replace. For now, don't worry about getting anything for me. I can pick up the 6 bolts I need locally.
Old 02-23-2006, 02:28 AM
  #38  
brad-cam
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FYI - I just bought a bunch of those Saturn studs at my local Saturn dealer parts counter. They were $0.48/each.
Old 02-23-2006, 02:57 AM
  #39  
Zero10
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That is a great plan. I wish you did this a year ago when I was assembling my 951. Unfortunately at this point, I am awaiting it's self-destruction, and when it occurs, the engine will be replaced with some american muscle, which probably won't take metric hardware.
Old 02-23-2006, 05:02 AM
  #40  
danny951
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I am expecting my 3" exhaust to arrive today (used), but I don't know if I'll need any of this hardware. When do you need all orders to be in?
Old 02-23-2006, 12:08 PM
  #41  
RT930turbo
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danny, let me know by tommorrow if you can, I plan on ordering this weekend, or the first of the week at the latest.
Old 02-23-2006, 07:03 PM
  #42  
John Welch
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Artie,

Sign me up for a set if its not soo late.

Thanks,
Old 02-23-2006, 07:40 PM
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zerMATT951
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Artie - I've been looking for that manifold to crossover bolt (M8x37mm), but I'm having a hard time finding the 37mm length. Were you able to source that exact length, or did you go up or down to 35 or 40mm for your kits?

I'm thinking that a 40mm would work ok, as the slight extra length shouldn't cause much more difficulty than the 37mm already does. What do you think?
Old 02-23-2006, 09:15 PM
  #44  
zerMATT951
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As I'm looking at stainless bolts, I came across metric socket bolts - meaning you'd use an allen wrench. Wouldn't that work better for the header to y-pipe bolt? It would be much easier to get a normal L-shaped allen wrench on one end so you wouldn't have to squeeze a wrench in there. Torque would be applied by the wrench on the nut-end, the allen wrench should be able to hold the bolt still for an adequate amount of torque, wouldn't it? Does that make sense?

Also, I'm thinking about using all stainless socket bolts for my intake manifold too - those would hold up much better and look good for a long time... unless there's a Saturn stud that would work well there too

Edit: Does anyone have the thread length on those saturn studs? If there is 41mm of threads, I *could* use them for the intake...
Old 02-23-2006, 10:15 PM
  #45  
zerMATT951
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Originally Posted by gregeast
I too am using the copper nuts and they seem to work great.
Here's a pic of the copper nuts and the Saturn studs in the car:

Greg - Were the nuts you used self lockers? Don Istook gave me these nuts that have an interesting slice in them to lock on the threads. I just wish they had the flange that yours do. Here's a pic:



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