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Bad news...Casper is dead....

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Old 03-10-2014, 07:20 PM
  #31  
BC
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Originally Posted by IcemanG17
Casper's dead engine is coming out today......and a freshly built 5.0L euro is going in!!!!!!!!! Thanks to Sean and Jim Morton for building the engine!!!! I'm sure the bump in HP will drop lap times as well....going to have to spend some time on the dyno to get it tuned just right as well.....

I don't think Casper will be ready for the March 22-23 event, but for sure for the 1st NASA race in the end of April
And you will be protecting this investment with what external oil control solutions?
Old 03-10-2014, 08:42 PM
  #32  
IcemanG17
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Originally Posted by BC
And you will be protecting this investment with what external oil control solutions?
yes it will have the 3/8th spacer & OB oil pan...plus a cooler and accusump...& some more mods to allow better crankcase breathing......I plan on running a very conservative tune, use only 100 octane fuel and keeping the AFR no leaner than 12.5 in the powerband....

I set caspers old engine to 12.5 in midrange, slowly richening to 12.0 at 6000rpm
Old 03-10-2014, 09:41 PM
  #33  
Richard S
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Originally Posted by BC
And you will be protecting this investment with what external oil control solutions?
Step 1: install new engine
Step 2: pour Amsoil into new engine
Step 3: expect 100+ race days without any problems

Rich
Old 03-10-2014, 09:49 PM
  #34  
GlenL
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Originally Posted by GregBBRD
It's pure physics. No theories. Just physics.
Here's a post from 2006:
https://rennlist.com/forums/3085866-post34.html

The point being that the front sump is too slightly sloped. On my cars, there's no oil going into the sump on full acceleration in any gear below 5.

The calculations also show the angle of the oil in the sump. The oil cloverleaf front is exposed when accelerating.

Who know the purpose of the oil pickup cloverleaf in the older cars? I believe it's there to improve oil cooling but drawing the oil along the bottom of the pan. That works when cruising along. When accelerating or cornering the edges get exposed and air is allowed into the engine.

The S4-style pickup is better as it goes closer to the bottom and it has a screen.

I should add that the plans in that thread were not followed through on as I soon grenaded the engine. The next build included an I-J windage kit and S4 pick-up. That has worked well.
Old 03-10-2014, 09:56 PM
  #35  
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Originally Posted by Richard S
Step 1: install new engine
Step 2: pour Amsoil into new engine
Step 3: expect 100+ race days without any problems

Rich
I feel that it may be an issue of perspective.

I am a disassembler, and I get stick for it here. I have put many things together as well, but bringing that up is not as fun for some.

I have seen many rod bearing and main bearing sets (not as many as someone like greg) - from all types of cars. Well, not a Ferrari But many.

The 928 bearings look he worst from the laziest cars (lower mileage, automatics, etc) compared to random LS1s (I thought I was going to build a LS based motor for my truck and my brother's Z-28) hard run BBC engines (I am building a BBC for the truck now) and high rpm honda engines. When I was going to do something on my S2000 engine ( I don't have that car any longer, not for several years) I found a junk yard engine and took it apart. 9000rpm. Bearings were spotless. Bores were worn, but that is a different thread (and forum, and community )

Take apart a 928 motor and it looks like there is a war going on:

1) Metal to metal contact
2) Indication the bearings are made of butter (comparatively)
3) "pounding" of bearings like Greg talks about.
4) Thrust bearings are making copper.
5) Detonation is happening... basically all the time. Because there is so much oil entering the intake that its creating communities of oil coke on the pistons and chambers.

Some people on here have a perspective that the almighty 928 motor survives on sheer will alone... or something. The perspective, in my opinion is skewed. Other motors can probably get away with alot.

Essentially, we are too - just by driving them. Bring it to a track with basic oil control mods and a good/very good driver, and....
Old 03-10-2014, 11:02 PM
  #36  
GregBBRD
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I want to see pictures, with the oil pan off.

Bet it looks just like Edward's engine!

Some congratulations are in order, however:

Your car is finally pulling enough continuous G's that the oil pick-up is being uncovered, unlike Grandma Kibort's engine!

You are really getting this driving thing down!
Old 03-10-2014, 11:10 PM
  #37  
James Bailey
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Ouch that hurts !!! , call it smooth driving style , conservation , equipment management but ......Harsh very harsh !! the anomaly which is Kibort's all too atypical track history.
Old 03-11-2014, 12:33 AM
  #38  
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the engine didn't make it out today......will be out tomorrow AM...the post mortem will be conducted hopefully this weekend if all goes well.....I plan on taking LOTS of pictures.....

Sean watched the video from when the engine let go.....oil pressure was normal all day, with no indications of anything weird....oil pressure will drop in the corners to about 1/2 on the stock gauge (I know I know) and quickly recover, even in long corners like T2 at thunderhill.....3 bar is 45psi...quite a bit of oil pressure..... Oil analysis for the engine never showed indications of bearing wear..... This is all normal for Casper

I am fairly sure it was part failure, maybe dropped a valve, broken valve springs, that caused a massive failure along the same lines as Andersons stroker or Rob Edwards recent destruction....l
Old 03-11-2014, 01:23 AM
  #39  
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I'd post the video but it's beyond my technical abilities. The engine just let go on the exit of 9 no indication just died. We had the engine on the hoist and were ready to pluck it but The staff t T-Hill wanted to go home so we had to leave at 5. I offered beer to get them to stay but had no takers we will have the engine out and the pan off by noon. We will know what happened for sure as soon as the inside of the engine sees the light of day. There are no holes in the block and the engine turns over by hand but will not make a complete revolution. My geuss is dropped valve. But I'm just guessing. I will never race another 928 with out an accusump and some sort of PM program in pace. If 20 hrs works for the Cup Car boys it works for me.
Old 03-11-2014, 04:48 AM
  #40  
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Originally Posted by James Bailey
Ouch that hurts !!! , call it smooth driving style , conservation , equipment management but ......Harsh very harsh !! the anomaly which is Kibort's all too atypical track history.
Humor is an interesting thing. Sometimes the funniest things are the ones that are closest to the truth.

Kibort knows that Mark Anderson can completely destroy a set of slicks in one day....while Kibort uses the same used tires he found in the junk pile, for an entire season.

That's all about cornering forces.....
Old 03-11-2014, 04:50 AM
  #41  
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Originally Posted by IcemanG17
the engine didn't make it out today......will be out tomorrow AM...the post mortem will be conducted hopefully this weekend if all goes well.....I plan on taking LOTS of pictures.....

Sean watched the video from when the engine let go.....oil pressure was normal all day, with no indications of anything weird....oil pressure will drop in the corners to about 1/2 on the stock gauge (I know I know) and quickly recover, even in long corners like T2 at thunderhill.....3 bar is 45psi...quite a bit of oil pressure..... Oil analysis for the engine never showed indications of bearing wear..... This is all normal for Casper

I am fairly sure it was part failure, maybe dropped a valve, broken valve springs, that caused a massive failure along the same lines as Andersons stroker or Rob Edwards recent destruction....l
Stock oil pressure sender and location worthless for track use.

By the time you see the pressure drop, in the corners, it's all over.

Install in head. Drill out restriction to get useful information.
Old 03-11-2014, 10:43 AM
  #42  
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Congrats Brian on getting Zombie Casper back on track. We all had faith there'd be an afterlife.
Old 03-11-2014, 03:32 PM
  #43  
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I cant believe none of you remembered this about Brians engine...................... its a 4.5L boys!!!!!

Have any of you seen the oiliing holes for the crank on a 4.5L ???? Absolutley not up to the task.
has to be the larger oiling hole type crank on a 928 , for SURE! I think its 1984 or newer.
When we built Scots, thats the first thing we changed out for the rebuilds.
Old 03-11-2014, 03:35 PM
  #44  
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Originally Posted by GregBBRD
Install in head. Drill out restriction to get useful information.
Where would this location be on a 32v head? (Soon to be installing gauges in my track car)
Old 03-11-2014, 03:43 PM
  #45  
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Originally Posted by ptuomov
Sorry to hear that.

It's an expensive data point, so we should learn from it. My interpretation is that this datum points towards the early cloverleaf oil pickup not being any better than the later wire-screen oil pickup.
I certainly am with you there.. Ive never run the early system as i think there is too much "stuff" in the way, for oil level recovery. I like the later pickups and have had GREAT luck with them so far. running faster, pulling more Gs than brian has for many many years! not only am i running slicks, but running 335 rear and 315 front tires on either slicks or sticky DOTs. over 15 years now!! no failures. 5 different engines.

Originally Posted by GregBBRD
Interesting conclusion.

You know how long his previous engines lasted with the later wire-screen oil pick-up?

Like I've been trying to tell Kibort:

Eventually, drivers will get to the point where they pull enough G forces that no stock pieces will keep oil at the pick-up.....no matter what else you do.

It's pure physics. No theories. Just physics.
I dont think this is the issue at all. just take a pan and fill it to fill mark. tilt it at 45 degree angle. thats 1g. see where the oil level is relative to the pickup.
I would think you are right about one thing here. sustained high rpm, or over RPM is the killer. i.e. open road racing, and possibly, wrong gear selection around sweepers.
other things are driving style or mistakes that no one admits too. (i.e. mis downshifts, or over revs)

Originally Posted by IcemanG17
I disagree about the later pickup vs the OB style..... This engine has only an OB pickup...no cooler or accusump....I got 27.5 hours on track, all on slicks above 1.5G.....the previous owner drove it for 3 years, including 2 full season in the Northwest..... So there is quite a bit of race time on this engine

The magic number for the S4 style oil pan is anywhere from 1 hour to 9 being typical death points....all dependant on driving style and G forces pulled....we got about 14 hours on an S4 pan running walmart oil in lemons...at best 1.2g....the next lemons engine with OB pan and 3/8th spacer last 176 hours on track.....mostly lemons so 1.2g or less but some on slicks to 1.5g....

Here is a fun experiment......get an oil pan and use tape-carboard to secure the S4 style pickup in its approximate location.....fill the sump with water and start tilting it....how many degrees do you have to tilt it before it is uncovered.....not many......to the same experiment with the OB pan.....it will go further and or take longer to uncover since it will pull from the corner of the cloverleaf you are covering....

Perfect, no..but no wetsumps are.....if you want a race 928 on slicks driven to the limit to live a long time....dry sump is the best answer....yes an accusump can survive...but won't stop oil packing in the heads or increased crankcase pressure either
Brian..... you have a early crank!!! end of story. again, do what i have done already (and i didnt invent anything here. i just tried to do what Joe and Mark (with Gregs help) have done already), and put the good oil in, make sure the level is good, and have fun. the early crank has tiny tiny oil holes!

Mk


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