Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

My Leaky Tranny. I'm Screwed, Part II - NOW UNSCREWED - YEAH!

Thread Tools
 
Search this Thread
 
Old 12-24-2011, 12:54 AM
  #61  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

Originally Posted by Maybach_Man
Hi Bill

Sorry about your problems! This is an observational comment, as i know nothing about auto gearboxes, but you said in an earlier post that all parts were either 88/89, in one of the earlier pictures there is a peice that is date stamped 87, did you spot that? dont know if its relevant.

Merry christmas!
That one is very curious. Neither of the 2 part numbers on that K-1 clutch pack are in PET. So, it doesn't match up to anything in our tranny. I've been searching those PNs for something specific. AFAIK, those parts were not replaced.
Old 12-24-2011, 12:57 AM
  #62  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

Originally Posted by Speedtoys
Its hella nice!

Just got home from LA. Seven hour drive.

I have a wicked quick car now..compared to 2.2 LSD rear end. Things happen when you nail it on the highway pretty quick now.
2.2 becomes a lot more fun if you have 500+HP. Otherwise, I like the 2.54 a lot better as well. Glad it's working for you, but why did it take so long to get home?
Old 12-24-2011, 01:03 AM
  #63  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Originally Posted by Bill Ball
2.2 becomes a lot more fun if you have 500+HP. Otherwise, I like the 2.54 a lot better as well. Glad it's working for you, but why did it take so long to get home?
Leaving OC on a Friday before a major holiday?





We should meet up after the new year..ive exorcised a few demons since we last met.
Old 12-24-2011, 01:20 AM
  #64  
soontobered84
Rennlist Member
 
soontobered84's Avatar
 
Join Date: Mar 2002
Location: Texas
Posts: 5,992
Received 282 Likes on 199 Posts
Default

Originally Posted by GregBBRD
Bill:

Since you have the later bearing and not the "troublesome" bushing, I don't think that was your problem. I guess the bearing could have been completely dry, but I'd think it would have gotten lubrication very quickly.

My cell number is 714 305 0828. My personal email is GregBBRD@aol.com. Lots of people, on Rennlist, have that information, but you might not.

Anybody else that might need help, please try my email first, unless it is an emergency and you are stuck somewhere. Call my cell, if that is the case.

Call me anytime, Bill, if you need some help. I'm around the house all weekend. I'm going to have every single little piece that is inside that transmission, in stock. I got so tired of not being able to get pieces from Mercedes or Porsche that I ordered multiples of replacement parts and adjusting parts just to be able to rebuild these things without waiting for pieces to come from Germany.

The input shaft, when the front pump is installed, will have endplay when you move it back and forth. That is the endplay of the entire completed assembly of gears and pieces inside the cases. If you don't feel that, something is wrong. That shaft also has to turn freely, when the entire transmission is assembled. If the endplay is not present, you can plan on the rear thrust bearing turning to trash almost instantly, if the transmisson is installed and the engine started. That is what concerns me. However, I think those pieces would make it into the oil pan, very quickly and hopefully you should see those pieces.

If you get really concerned that you don't know what has happened, I'd be glad to help you take it apart, look inside, and put it back together. Throw it and the core transmission into the luggage compartment on your Norton and bring them down....

If you decide to take it apart, go for it! I'll "have your bacK" from here and help as much as required. Between me, the workshop manual, and pictures, we can certainly get it apart and back together properly. The only problem will be the spring pressure on the front piston...but we can figure out a way to get it apart and I can send you up the proper tool to re-assemble it.

If required, I could drive up and help put it back together. My son still lives in Berkeley and although he is down for Christmas, I could come up the following weekend to visit him and help put your transmission back together.

Sorry I can't help more, today.
Damn! It is sure great to have friends like this. I believe that karma can be a beatch, but it can be a gift as well. Greg, I think that too many people that have never met you in person have never had the opportunity to see this side of your personality. Bill, I'm hoping that the original tranny guy makes it right this time and I'm wishing both of you and families the best this holiday season and all the rest of the year. Greg's post just made my heart get all warm and fuzzy.
Old 12-24-2011, 04:21 AM
  #65  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

A few more pics that might interest the forensic types.

1. The inside of the rear primary pump bushing. Two deep, uneven scores indicating something was off-center. This bush appears to sit close to but not on the input shaft. The shaft looks quite good in that area. I'm not sure how this bushing can seize and gall based on the geometry I see between the pump and the input shaft. The K-1 piston seems to sit against a shelf on the input shaft. The pump floats above it. I found the tiniest shiny metal fleck on the shaft down there.

2. The inside of the K-1 piston. When I looked at the pic I noticed the two little flecks to the right. I missed the other one at the top when I annotated the pic. They were hard to spot with my naked eyes. Notice the two wear grooves. Those are from teflon rings on the pump shaft. You can see them in the 1st pic. The wear is possibly from the metal flanges that surrounds the rings. The wear is even. The clearance is very small. Perhaps this is expected. I can feel the wear grooves.

3. The two flecks moved out up the wall with my trans-trash stained finger tip for perspective. They look brassy but they felt more like brake band material. Hard to tell.

4. Another tiny fleck I saw in the area macro'd as much as I can. Again, I think it's brake band. It's smaller than a grain of sand.
Attached Images     
Old 12-24-2011, 05:39 AM
  #66  
Nicole
Cottage Industry Sponsor
Lifetime Rennlist
Member
 
Nicole's Avatar
 
Join Date: Oct 2001
Location: Silly Valley, CA
Posts: 25,781
Received 150 Likes on 81 Posts
Default

The last bit looks like a piece of bacon. Did the rebuilder install this stuff during breakfast?
Old 12-24-2011, 06:24 AM
  #67  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

That's as good an explanation as any, Nicole.
Old 12-24-2011, 08:42 AM
  #68  
sweanders
Race Director
 
sweanders's Avatar
 
Join Date: Jun 2002
Location: Sweden
Posts: 11,252
Likes: 0
Received 2 Likes on 2 Posts
Default

Everything gets better with bacon!

Merry christmas Bill!
Old 12-24-2011, 08:49 AM
  #69  
the flyin' scotsman
Rennlist Member
 
the flyin' scotsman's Avatar
 
Join Date: Oct 2004
Location: Southern Alberta, Canada
Posts: 10,710
Received 53 Likes on 22 Posts
Default

Bill...........not sure if the 928 Int option remains but I also have access to a '88 parts car that has a good autobox......logistics would be the killer though but it might get you on the road as you and Greg rebuild.

If it were me I would not be going back to the rebuilder for anything than compensation.......IMHO.

On a side note.....have you seen the new Nortons?
Old 12-24-2011, 02:43 PM
  #70  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

Originally Posted by the flyin' scotsman
Bill...........not sure if the 928 Int option remains but I also have access to a '88 parts car that has a good autobox......logistics would be the killer though but it might get you on the road as you and Greg rebuild.

If it were me I would not be going back to the rebuilder for anything than compensation.......IMHO.

On a side note.....have you seen the new Nortons?
Hi Malcolm:

Thanks for the parts car offer. Most of the parts I would need were changed between 88 and 89. I have an 90 tranny with a bad diff for a donor. I'm pretty sure I'm not going back to the rebuilder, but I'm not sure what to expect in terms of compensation. He wants to have shot at fixing it, and ethically, I should give him that chance. If I don't give him that opportunity, I don't think that I should expect anything back.

I have not seen the new Norton in the flesh, but what I have seen is pretty sharp. After several failed attempts to revive the marque, this might work, although the bike is pretty expensive.. Triumph came back - I just sold a 2008 Daytona 675 SE that I owned for only a year - a crazy good bike with slot-car handling and the classic British low end torque, but I found I could sell it for a lot more than I paid for it and I needed the money for other things, so it went. Made my wife, who just doesn't understand why I had 6 street bikes, very happy at least until she looked around and asked when I was going to get rid of the other 5.
Old 12-24-2011, 05:40 PM
  #71  
123
Racer
 
123's Avatar
 
Join Date: Nov 2006
Posts: 295
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Bill Ball
A few more pics that might interest the forensic types.
CSI 928?

In that first picture of post #65, the inside near the front appears kind of blue. Maybe it's just the picture, but it looks like it got hot at some point. Heat from rubbing maybe? If that's a sleeve, bushing, or bearing seat of some kind, that's a separate piece, maybe heated as part of an installation or removal process at one time?
Old 12-24-2011, 06:40 PM
  #72  
Nicole
Cottage Industry Sponsor
Lifetime Rennlist
Member
 
Nicole's Avatar
 
Join Date: Oct 2001
Location: Silly Valley, CA
Posts: 25,781
Received 150 Likes on 81 Posts
Default

Originally Posted by Bill Ball
That's as good an explanation as any, Nicole.
Watch-out for some scrambled eggs!

Sorry that I don't have anything constructive to offer. But remember my offer to cater a wrenching party!

In the meantime, have a Merry Christmas!
Old 12-24-2011, 08:02 PM
  #73  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

Originally Posted by 123
CSI 928?

In that first picture of post #65, the inside near the front appears kind of blue. Maybe it's just the picture, but it looks like it got hot at some point. Heat from rubbing maybe? If that's a sleeve, bushing, or bearing seat of some kind, that's a separate piece, maybe heated as part of an installation or removal process at one time?
I interpreted it as being burned by partial seizure, but I can't find anything it could have rubbed against. It appears to float above the K-1 pack - there is supposed to be a 0.8 mm gap. Even if it made contact, it would be the end face against a bearing, and that looks untouched. So, I can't quite determine what contacted the inside of that tube. The input shaft runs through it and looks unscarred.
Old 12-24-2011, 08:51 PM
  #74  
the flyin' scotsman
Rennlist Member
 
the flyin' scotsman's Avatar
 
Join Date: Oct 2004
Location: Southern Alberta, Canada
Posts: 10,710
Received 53 Likes on 22 Posts
Default

no worries Bill......let me know if theres anything from the 88 you may need.

As a diversion:
Attached Images  

Last edited by the flyin' scotsman; 12-24-2011 at 09:07 PM.
Old 12-24-2011, 09:06 PM
  #75  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

Yes, a nice diversion. I need to go for a ride on this one soon....
Attached Images  


Quick Reply: My Leaky Tranny. I'm Screwed, Part II - NOW UNSCREWED - YEAH!



All times are GMT -3. The time now is 06:23 PM.