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THINKING OF ENGINE REBUILD SOON

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Old 12-04-2010, 04:14 AM
  #16  
RyanPerrella
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Yes to the question of whether "Porsche" gaskets are Reinz gaskets.

The gaskets come in "Porsche" cardboard but clearly say Reinz on them

Last edited by RyanPerrella; 12-05-2010 at 12:29 AM.
Old 12-04-2010, 07:01 PM
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RED SHARK 1990
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Default ENGINE REFRESH

Ok, anyone on board who has had their engine refreshed-lets say with new head gaskets-,bearings,cylinder heads with a new valve jobs,and reseal the engine what would the least cost including removal and installation. Thanks,labor and parts.
Old 12-04-2010, 07:23 PM
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Put another 50,000 miles on the car then decide what you want to do !
Old 12-04-2010, 09:09 PM
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blown 87
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Originally Posted by RED SHARK 1990
Ok, anyone on board who has had their engine refreshed-lets say with new head gaskets-,bearings,cylinder heads with a new valve jobs,and reseal the engine what would the least cost including removal and installation. Thanks,labor and parts.
That is a loaded question, it really depends on how much needs to be replaced on the engine, but count on at least 15-18 grand to have a real pro 928 guy do it by the time it is all said and done.
Old 12-04-2010, 09:14 PM
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Because most 928s are geared very tall the revolutions per mile are quite low and they are being loaded to a small % of their capability. So while 100,000 miles might be a lot of miles on a little high reving four cylinder it far far different for a 928. So unless you have high oil consumption there is no need to rebuild it any time soon.
Old 12-04-2010, 09:30 PM
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blown 87
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Originally Posted by James Bailey
Because most 928s are geared very tall the revolutions per mile are quite low and they are being loaded to a small % of their capability. So while 100,000 miles might be a lot of miles on a little high reving four cylinder it far far different for a 928. So unless you have high oil consumption there is no need to rebuild it any time soon.
I agree, the vast majority of engines get pulled because of time in service, not amount of service.
Time kills things made of rubber, lack of coolant changes kills head gaskets, not keeping a eye on crank preload kills thrust bearings, and not keeping up with T belts kills valves.
Old 12-04-2010, 10:29 PM
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Originally Posted by blown 87
That is a loaded question, it really depends on how much needs to be replaced on the engine, but count on at least 15-18 grand to have a real pro 928 guy do it by the time it is all said and done.
That's about as close as you can get, until it taken apart. I tell people 15K minimum. 20K is common.

Although the value of these cars has decreased, the price of the parts has not. It doesn't take a very big box of pieces to add up to 5K.
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Old 12-05-2010, 12:19 AM
  #23  
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Originally Posted by GregBBRD
That's about as close as you can get, until it taken apart. I tell people 15K minimum. 20K is common.

Although the value of these cars has decreased, the price of the parts has not. It doesn't take a very big box of pieces to add up to 5K.
Nothing cheap when it comes to doing one right.
A rebuilt engine should be as good as or better than a new 928 engine, sadly many of the so called rebuilt ones are not.
Old 12-05-2010, 12:33 AM
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Originally Posted by circlex
How can there be talk about engine rebuilds if cam gears are no longer available?
They are out there, or will be soon, just more money.
Old 12-05-2010, 03:01 AM
  #25  
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For a more-or-less stock S4 complete teardown and rebuild, the way I would expect Luan to do it, I get about $7000 in parts alone. And this assumes that all moving parts coming out can go back in. Add a minimum of $7500 to pull, teardown, clean, send out for machine work, reassemble, and reinstall. And then start adding powdercoating, improvements, and slippery slope items. Lightweight lifters? $700. Colin's cams? $1600. A mildly modded 5 liter engine is a $20K exercise, easy peasy.


DESCRIPTION PART NUMBER QTY Unit price Subtotal
SHORT BLOCK
Porsche connecting rod bearings 928 103 143 02 now use 928 103 143 15 8 29.47 235.76
Connecting rod nuts 928 103 172 02 16 2.25 36.00
S4 piston ring sets 928 103 906 28 8 90.00 720.00
MAIN BEARINGS 928 101 901 08 1 303.47 303.47
COMPLETE GASKET SET 928 100 901 04 1 394.84 394.84
M10 LOCK NUTS - GIRDLE TO BLOCK 928 101 741 00 12 3.38 40.56
M12 x 1.5 NUTS for inboard main block studs 928 101 742 00 10 52.10 35.30
DOWEL PIN - straight 6x12 waterpump pin(s)? N 013 199 1 2 0.41 0.82
GTS oil pan baffle 928.107.139.07 1 31.67
Factory OEM water pump 928.106.015.20 1 597.17
waterpump bolts M6x25 - need 8 900.075.341.02 8 1.00 8.00
waterpump bolts M6x20 - need 5 N 010 217 9 5 0.55 2.75
oil pressure sender, sealing ring C48x55, PET #45 900.123.143.70 1 2.79
oil pressure sender, spring, PET #42 928.107.171.01 1 2.52
oil pressure sender, regulator insert, PET #43 928.107.172.02 1 35.23
oil pressure sender, spring, PET #44 928.107.173.01 1 2.52
oil pressure sender, with warning contact PET #46 928.606.203.03 1 102.95
oil pump gear 928.107.107.13 1 60.16 60.16
timing belt 928.105.157.50 1 80.75
Thermostat Housing Inner Seal 84*-95 928.106.163.00 1 $9.19 9.19
oil filter 928.107.201.05 1 8.50
crank gear 928 105 125 12 1 112.95
oil cooler lines rebuilt 210.00
oil pump bolt o-rings, need 3 999.701.006.40 3 0.71 2.13

INTAKE:
brake venturi Y to brake booster 928.110.663.00 1 9.63 9.63
right front cam cover to oil filler 928.107.445.02 1 15.28 15.28
Right Y at air guide elbow to oil filler- GTS 928.107.316.00 1 23.20 23.20
Left Y at air guide elbow to venturi 928.110.224.00 1 14.29 14.29
Left Y ar air guide elbow to Idle Stabilizer valve 928.110.174.09 1 21.75 21.75
ISV to TB housing 928.110.633.00 1 13.04 13.04
3 way hose TB to oil filler and evap vent valve 928.107.603.00 1 29.87 29.87
Left intake side cover to brake venturi 928.110.220.00 1 12.70 12.70
vacuum hose rubber elbows. 928.574.717.02 10 3.06 30.60
airbox rubber donut support things 931.110.191.00 $9.64 19.28
TPS 928 606 157 00 93.11
ISV 928 606 161 01 223.63
MAF refresh 928 606 141 00 175.00
CPS 944 606 115 00 62.00
Knock Sensors 911 606 141 00 2 36.95 73.90
GTS oil neck 928.107.303.09 1 52.30

Tensioner

tensioner boot 83 to 95 928 105 552 08 20.50
tensioner boot clamp 83 to 95 was 999 512 344 02, now 999 512 564 02 2.93
tensioner inner piston o-ring 999 701 650 40 1.92
tensioner arm bushings x2 83-95 928 105 613 04 x2 40.00
tensioner main roller 928 105 512 12 75.00
tensioner adjustment bolt 928 105 075 03 12.49
tensioner idler 928 105 571 04 60.45

HEADS:
Cams- retain stock?
Lindsey racing springs 513.00
Cam gears 928.105.530.01 2 112.00 224.00
cam gear hubs 928.105.459.00 2 19.83 39.66
IWIS Racing cam chains from Roger 2 59.90 59.90
VALVE GUIDES 944.104.327.51 16 6.95 111.20
VALVE SPRINGS 928 105 905 07 32
valve stem seal - need 32 PET #28 928.104.601.07 32 80.00
valve collets- need 64 PET # 33 928.105.221.10 64 0.45 23.68
cam galley plugs -3 for passenger, 2 for driver side 928.105.262.00 5 6.00 4.25
drainback valve spring guide 928.104.119.01 2 10.99 21.98
drainback valve seat 928.104.121.00 2 5.13 10.26
drainback valve compression spring 928.104.129.00 2 0.30 0.60
drainback valve o-ring 999.701.654.40 2 0.58 1.16
drainback valve ball N 025 669 2 2 0.35 0.70
head bolts- M12x 1.5x 199 928 101 231 02 18 9.28 167.04
head bolts- M12 x 1.5 x 149 928 101 233 02 2 14.92 29.84
DOWEL PIN 999.012.034.00 4 5.36 3.76
oil galley freeze plugs 911.101.182.00 8 1.78 14.24
oil galley plug cover N 011 918 1 8 3.28 3.28
CAM TOWER TRIPLE SQUARE BOLTS M8 x35 999.218.023.02 6 $25.20
cam cover bolt sealing rings need 12 900.123.144.30 (or N013 811 2?) 12 $0.18 2.16
cam cover breather fittings- o-rings 900.174.056.40 0.65 2.60
Hose - Left Cam Cover >Right Cam Cover 93-95StrekStrek 928.107.318.00 24.63
chain tensioner repair pads 944.105.949.00 2 209.76
Hall Sensor 944 606 170 01 232.83
engine block to heater valve hose 928.574.567.03 1 8.18

FUEL SYSTEM:
19 LB Injectors Ford 4-pintle 1 250.00
front damper 0 280 161 034 928 110 202 01 154.00
left rear damper 0 280 161 035 930 110 602 01 169.00
fuel pressure regulator 928 110 198 04 169.00
INJECTOR SEAL KITS 928.110.904.00 8 47.68
Fuel line rebuild kit 100.00

IGNITION:
rotors 928 602 213 00 2 16.43 32.86
distributor caps 928 602 211 01 2 24.26 48.52
spark plugs 999 170 156 90 8 2.25 18.00

ACCESSORY BELTS
Air pump belt 12.5 x 925 999 192 306 50 12.00
PS belt 85-95 12.5 x 1000 999 192 286 50 12.00
A/C belts 12.5 x 1080 999 192 335 50 19.00
alternator belt 999-192-266-50 v-belt 12.00

TOTAL 6976.87
Old 12-05-2010, 03:28 AM
  #26  
risaac928
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You know...every time .. I look at Mustang 5.0, Camaro, Corvette that have 30 years on them...they look cheap and they are not as mechanical sound as the 928's. Everytime I step inside my car, I am impressed with how well the interior has held up. The materials that they put into these cars are just not meant to go past the first 6 - 8 years.
Old 12-05-2010, 04:48 AM
  #27  
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Originally Posted by RED SHARK 1990
Ok, anyone on board who has had their engine refreshed-lets say with new head gaskets-,bearings,cylinder heads with a new valve jobs,and reseal the engine what would the least cost including removal and installation. Thanks,labor and parts.
I just did one on my car, cost for parts and machine shop work like complete head job and balancing the rotating assembly was around $10,000 , maybe more, I'm not counting hundreds of break cleaner cans and all the other little non Porsche stuff I had to buy like a few special tools like torque angle tool for the heads, $250 Dial torque wrench.....
Every wear item was replaced, new seals, cadmium coated every bracket, pulley, nut and bolt that came coated from factory, new head bolts, new cam gears, crank gear, rebuilt the original T-belt tensioner, new crank sensor, hall sensor, knock sensor, complete new spark plug wire kit (not just the wires). The only things I did not change was the MAF, MAF boot, and ISV.

I had to do the rebuild because I did not have an engine and the short block I bought had a #2 bearing failure, so it had to come apart.

Like everyone has already said, do it if you have oil burning problems or bad compression, otherwise I would not touch it.
If you just want to do the head gaskets, I wouldn't stop you, just make sure you buy new head bolts.


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Old 12-05-2010, 12:05 PM
  #28  
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You have to also consider those cars cost a fraction of what a 928 cost when new. They are also much cheaper to repair and modify at least for the mustang and camaro.
Originally Posted by risaac928
You know...every time .. I look at Mustang 5.0, Camaro, Corvette that have 30 years on them...they look cheap and they are not as mechanical sound as the 928's. Everytime I step inside my car, I am impressed with how well the interior has held up. The materials that they put into these cars are just not meant to go past the first 6 - 8 years.
Old 12-05-2010, 02:21 PM
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No plans for an engine rebuild anytime soon.
Old 12-05-2010, 02:46 PM
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Let you ask you guys this...not that I plan on rebuilding my engine anytime soon. But I was wondering as a back up plan..those rebuilds or used engines on 928 international...are they worth it...


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