Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Water Pump Impeller Repair Pieces

Thread Tools
 
Search this Thread
 
Old 08-23-2009, 08:13 PM
  #31  
Dwayne
Three Wheelin'
 
Dwayne's Avatar
 
Join Date: Sep 2007
Location: Ridgecrest, California
Posts: 1,363
Likes: 0
Received 146 Likes on 30 Posts
Default

Sounds great! So if the test is successful next week, are the tools and inserts available now for purchase??
Old 08-24-2009, 08:04 AM
  #32  
byrdman454
Rennlist Member
 
byrdman454's Avatar
 
Join Date: Oct 2003
Location: St. Louis, MO
Posts: 1,094
Likes: 0
Received 10 Likes on 1 Post
Default

Is this tool going to be for sale for rent? I also had this failure on the way back from SITM 2008. I will be interested come winter time.

My car is up and running, but does run a little hotter. It is only marginal, but that may be due to my C&R radiator and 928MS dual fans.

Are you planning on just using a hand drill and special cutter to clean up the block?
Old 08-24-2009, 09:25 AM
  #33  
Marine Blue
Addict
Rennlist Member
 
Marine Blue's Avatar
 
Join Date: Jul 2004
Location: Temecula, CA
Posts: 16,022
Received 807 Likes on 469 Posts
Default

Incredible work.

Maybe one or two of our big suppliers can step up and buy the rights to the design and tooling to recoup your costs, time and equipment.

Great work and thank you for taking the initiative.
Old 08-24-2009, 12:25 PM
  #34  
svp928
Rennlist Member
 
svp928's Avatar
 
Join Date: Jan 2006
Location: central cal
Posts: 975
Likes: 0
Received 0 Likes on 0 Posts
Default

I would like to see a dead pump and try to figure out a way to mechanically stop the bearing pack from moving in the housing and the shaft/impeller from moving in the bearings. Even if we have to partially dis-assemble a new pump to do this, it probably would be a worthwhile mod to make...Then, if the seal or bearings fail, you likely have plenty of warning and be able shut it down before it overheats. Hopefully... I know when my own pump failed, the noise it made and the fact that coolant was blowing out through the bearings made it very obvious, and I noticed it before anything got hurt.

So, if anyone wants donate an intact, but non-functional pump, maybe we can figure something out.

Steve
Old 08-24-2009, 12:43 PM
  #35  
Mike Frye
Craic Head
Lifetime Rennlist
Member
 
Mike Frye's Avatar
 
Join Date: Sep 2006
Location: Jersey Shore, USA
Posts: 8,795
Likes: 0
Received 5 Likes on 3 Posts
Default

Originally Posted by svp928
I would like to see a dead pump and try to figure out a way to mechanically stop the bearing pack from moving in the housing and the shaft/impeller from moving in the bearings. Even if we have to partially dis-assemble a new pump to do this, it probably would be a worthwhile mod to make...Then, if the seal or bearings fail, you likely have plenty of warning and be able shut it down before it overheats. Hopefully... I know when my own pump failed, the noise it made and the fact that coolant was blowing out through the bearings made it very obvious, and I noticed it before anything got hurt.

So, if anyone wants donate an intact, but non-functional pump, maybe we can figure something out.

Steve
This has been researched at length in the past. In addition to the developments that Roger from 928sRus mentioned in this thread, I know of one other company that has disassembled more than a few of these and is working on a solution as well.

Not that some competition isn't good, but I think you should do some searches and start from where they all started out, instead of from scratch.
Old 08-24-2009, 12:51 PM
  #36  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,833
Received 884 Likes on 339 Posts
Default

Steve,
I have plenty of good used cores if you want to check one out - let me have your address and I will ship one to you. Can't be bad thing for other people to look at the problem.
As Mike says someone else is looking at a fix but I have heard nothing latley.
The more the merrier in my book.
Roger
__________________

Does it have the "Do It Yourself" manual transmission, or the superior "Fully Equipped by Porsche" Automatic Transmission? George Layton March 2014

928 Owners are ".....a secret sect of quietly assured Porsche pragmatists who in near anonymity appreciate the prodigious, easy going prowess of the 928."






Old 08-24-2009, 01:48 PM
  #37  
deutschmick
Rennlist Member
 
deutschmick's Avatar
 
Join Date: Nov 2006
Location: TX
Posts: 3,253
Received 115 Likes on 80 Posts
Default

Very well done!

I pray I'll never need to use it.
Old 08-24-2009, 02:14 PM
  #38  
Tom in Austin
Rennlist Member
 
Tom in Austin's Avatar
 
Join Date: Jul 2002
Location: Deep in the Heart of Texas!
Posts: 3,267
Likes: 0
Received 5 Likes on 4 Posts
Default

What a drag ... so running too hot, leaking at the bearing and what else are warning signs to watch for?
Old 08-24-2009, 02:16 PM
  #39  
Tom. M
Deleted
Rennlist Member
 
Tom. M's Avatar
 
Join Date: May 2001
Posts: 5,443
Received 194 Likes on 116 Posts
Default

So...devils advocate here... Would you buy a 928 from someone knowing that it has had this replacement/insert done on it...over getting one without the insert?
Old 08-24-2009, 02:33 PM
  #40  
danglerb
Nordschleife Master
 
danglerb's Avatar
 
Join Date: Oct 2006
Location: Orange, Cal
Posts: 8,575
Received 3 Likes on 3 Posts
Default

Once it has the insert its forever immune to impeller creep, but I do kinda wonder what happens when the impeller gets to the securing bolts, what breaks?

Plastic impeller and no issues though?

Only time and miles will tell if the repaired block is improved, about the same, or less than a virgin block. I suspect when looking at a whole car it would be lost in the noise of everything else thats more important. Even just looking at two motors, other issues are likely to be the deciding factors.

Having the insert would not prevent me from buying a car or motor, but I am not sure if or how much it might effect the price.
Old 08-24-2009, 02:34 PM
  #41  
ROG100
Basic Sponsor
Rennlist
Site Sponsor

 
ROG100's Avatar
 
Join Date: Jan 2003
Location: Double Oak, TX
Posts: 16,833
Received 884 Likes on 339 Posts
Default

Tom in Austin - if your car turns a rasberry color that is a sure sign.

Tom M - probably not.
Old 08-24-2009, 02:48 PM
  #42  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,150
Received 389 Likes on 218 Posts
Default

Originally Posted by svp928
Drill though the guide bushings, then remove and replace them with the tap-size bushings, and tap the holes you just drilled, then remove the tool and bolt on the insert.
Boom! Done.
Install new waterpump and away you go.
It would be slick to have a waterpump plate made to accept those guide bushings, for drilling out busted WP bolts.
Old 08-24-2009, 03:30 PM
  #43  
Stromius
Three Wheelin'
 
Stromius's Avatar
 
Join Date: Apr 2007
Location: Bellevue, WA
Posts: 1,306
Likes: 0
Received 2 Likes on 2 Posts
Default

I have a Laso that you are welcome to and would gladly ship even FOC to help out the cause. It hasn't actually failed but save for a paperweight, it's of no use to me. This is the gen1 Laso without the impeller bushing insert.

Stefan

Originally Posted by svp928
I would like to see a dead pump and try to figure out a way to mechanically stop the bearing pack from moving in the housing and the shaft/impeller from moving in the bearings. Even if we have to partially dis-assemble a new pump to do this, it probably would be a worthwhile mod to make...Then, if the seal or bearings fail, you likely have plenty of warning and be able shut it down before it overheats. Hopefully... I know when my own pump failed, the noise it made and the fact that coolant was blowing out through the bearings made it very obvious, and I noticed it before anything got hurt.

So, if anyone wants donate an intact, but non-functional pump, maybe we can figure something out.

Steve
Old 08-24-2009, 04:02 PM
  #44  
svp928
Rennlist Member
 
svp928's Avatar
 
Join Date: Jan 2006
Location: central cal
Posts: 975
Likes: 0
Received 0 Likes on 0 Posts
Default

Stefan- thanks for the offer, but I already talked to Roger about it.

Dangler- assuming you have the same failure with a metal impeller, it first cuts the screwheads off, then the insert will start rattling around making noise. If you don't hear THAT, then you get to do it over, with a thicker insert!

Ken, you are right- it would be no problem. When the core gets here, I'll look at that.

As far as buying a car with this repair done- I think it INCREASE the value, due to fact that car now has an upgraded impeller face with a better finish, and it adjustable/replaceable... Hows that for salesmanship

Keep in mind- this thing is still on its way to Greg, and he hasn't tried it to see if works with the engine in the car- It works fine with the engine out, and I think it will be do-able in the car, but we don't have that first run done yet. You may need to hire a contortionist who knows how to machine things to get it done...Or, saw off the front of the car...haha!
Old 08-24-2009, 04:07 PM
  #45  
GregBBRD
Former Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,230
Received 2,474 Likes on 1,468 Posts
Default

Originally Posted by Dwayne
Sounds great! So if the test is successful next week, are the tools and inserts available now for purchase??
Yes. Steve and I donated our time to built this. However, the inserts are expensive to make, considering you have to start with a 3" long piece of 3.5" 6061 to end up with that tiny chunk of metal. There's drills and taps that are going to wear quickly, due to the Alusil. Plus we need to try and pay for the tools. We'll come up with some something, once we know it is going to work.


Quick Reply: Water Pump Impeller Repair Pieces



All times are GMT -3. The time now is 08:29 PM.