My first motor teardown
#106
Requires a custom rod and some work to be able to use 968 head gaskets. (Or use Cometic....GFL with that!)
And someone who really understands how to deal with Alusil and can hold some seriously close tolerances. (Piston to wall clearance is .0007" and the current supply of 968 pistons are "fingerprints"...no two are the same! We end up measuring and fitting each piston to each bore.)
Once you go to all that trouble, might as well use one of our custom cranks (or a heavier "stockish" GTS crank) and make it a 5.8. (This requires a different custom rod, but you are already buying custom rods for the 968 pistons and the stock crank, anyway.)
Add in some GT cams, a 4R intake manifold, match port the early heads, and you've got something very, very special!
.....Guarantee that the GTS engine will sit in the corner, only going back into the car if someone wants the original serial number engine.
Last edited by GregBBRD; 09-20-2023 at 07:16 PM.
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RennHarry (09-21-2023)
#107
#108
The following users liked this post:
Kevin in Atlanta (09-20-2023)
#109
First off, I am very appreciative of all of your constructive dialog and recommendations. Thank You.
At the moment, I think it is best if I can find an oversized piston. I'll post a WTB thread to the wider RL to see if any parts hoarders are willing to sell one. It sounds unlikely, but it's worth a try at least.
The 968-piston route described above is likely more than I want to invest in this S4 engine. It was intended to be a stock motor to serve as a learning exercise, which it already has. I still have an early GTS motor that will need Head Gaskets, Drilled Pistons, 2R Rods, and all the stuff you replace while in that deep. That is where I would prioritize my investment.
I am curious if there are other solution routes I should consider. Are there existing aftermarket or custom piston solutions available?
At the moment, I think it is best if I can find an oversized piston. I'll post a WTB thread to the wider RL to see if any parts hoarders are willing to sell one. It sounds unlikely, but it's worth a try at least.
The 968-piston route described above is likely more than I want to invest in this S4 engine. It was intended to be a stock motor to serve as a learning exercise, which it already has. I still have an early GTS motor that will need Head Gaskets, Drilled Pistons, 2R Rods, and all the stuff you replace while in that deep. That is where I would prioritize my investment.
I am curious if there are other solution routes I should consider. Are there existing aftermarket or custom piston solutions available?
#110
Michael,
I will call Freisinger for you if they have old stock.
Members of the German Forum told they have amazing inventory.
https://www.freisinger-motorsport.de...html?catalog=3
High pressure Injection 2000 bar
Seven feet over ground
Nobody should say working on a 928 engine is difficult!
I will call Freisinger for you if they have old stock.
Members of the German Forum told they have amazing inventory.
https://www.freisinger-motorsport.de...html?catalog=3
High pressure Injection 2000 bar
Seven feet over ground
Nobody should say working on a 928 engine is difficult!
Last edited by Darklands; 09-21-2023 at 02:23 AM.
#112
Freisinger has no pistons but a new crankcase with pistons for 6.800,00 € plus VAT
92810190709 is the Nr. of the part
Hello
Unfortunately we can not help with oversize pistons.
However, we would have a factory new crankcase with piston 92810190709 at
euro 6800,00
Price plus 19% vat
92810190709 is the Nr. of the part
Hello
Unfortunately we can not help with oversize pistons.
However, we would have a factory new crankcase with piston 92810190709 at
euro 6800,00
Price plus 19% vat
Last edited by Darklands; 09-21-2023 at 08:12 AM.
#113
Freisinger has no pistons but a new crankcase with pistons for 6.800,00 € plus VAT
92810190709 is the Nr. of the part
Hello
Unfortunately we can not help with oversize pistons.
However, we would have a factory new crankcase with piston 92810190709 at
euro 6800,00
Price plus 19% vat
92810190709 is the Nr. of the part
Hello
Unfortunately we can not help with oversize pistons.
However, we would have a factory new crankcase with piston 92810190709 at
euro 6800,00
Price plus 19% vat
#114
It looks like Freisinger has a 917 motor available, so maybe you'd want to consider that. These 928 motor parts are expensive, so I'm sure it's not too much more.
(admittedly, I went to the Freisinger website to try and be helpful, and came away with that nonsense, above. Apologies)
Cheers
(admittedly, I went to the Freisinger website to try and be helpful, and came away with that nonsense, above. Apologies)
Cheers
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Darklands (09-21-2023)
#115
I find it very frustrating that one can buy, from Porsche, virtually every single part (many of them "recreated" parts) to rebuild a 951 engine/vehicle, yet can not buy oversize pistons for a S4 or a GTS.
And oversize pistons are just one example of what is not available for our 928's;
very basic, yet very important manual transmission pieces are not being remade, just no longer available.
Last month, Mary (wife) finally was able to find an eighth set of standard size GTS piston rings, after a two month search!
Unfortunately, it's fairly obvious that Porsche doesn't give a **** about keeping 928's on the road, which are, without any doubt, one of the very best cars they have ever made
Very sad.
And oversize pistons are just one example of what is not available for our 928's;
very basic, yet very important manual transmission pieces are not being remade, just no longer available.
Last month, Mary (wife) finally was able to find an eighth set of standard size GTS piston rings, after a two month search!
Unfortunately, it's fairly obvious that Porsche doesn't give a **** about keeping 928's on the road, which are, without any doubt, one of the very best cars they have ever made
Very sad.
Last edited by GregBBRD; 09-21-2023 at 02:15 PM.
The following 4 users liked this post by GregBBRD:
#117
@Greg,
Porsche has the long nla left camshaft for the Euro S 2 engines refabricated, 2.400 €, the right one cost 1.000 €.
Wahl Kolben can fabricate pistons and rings for near every engine!
https://wahl-spezialkolben.de/en/
Porsche has the long nla left camshaft for the Euro S 2 engines refabricated, 2.400 €, the right one cost 1.000 €.
Wahl Kolben can fabricate pistons and rings for near every engine!
https://wahl-spezialkolben.de/en/
Last edited by Darklands; 09-21-2023 at 02:56 PM.
The following users liked this post:
PK68 (09-21-2023)
#118
First off, I am very appreciative of all of your constructive dialog and recommendations. Thank You.
At the moment, I think it is best if I can find an oversized piston. I'll post a WTB thread to the wider RL to see if any parts hoarders are willing to sell one. It sounds unlikely, but it's worth a try at least.
The 968-piston route described above is likely more than I want to invest in this S4 engine. It was intended to be a stock motor to serve as a learning exercise, which it already has. I still have an early GTS motor that will need Head Gaskets, Drilled Pistons, 2R Rods, and all the stuff you replace while in that deep. That is where I would prioritize my investment.
I am curious if there are other solution routes I should consider. Are there existing aftermarket or custom piston solutions available?
At the moment, I think it is best if I can find an oversized piston. I'll post a WTB thread to the wider RL to see if any parts hoarders are willing to sell one. It sounds unlikely, but it's worth a try at least.
The 968-piston route described above is likely more than I want to invest in this S4 engine. It was intended to be a stock motor to serve as a learning exercise, which it already has. I still have an early GTS motor that will need Head Gaskets, Drilled Pistons, 2R Rods, and all the stuff you replace while in that deep. That is where I would prioritize my investment.
I am curious if there are other solution routes I should consider. Are there existing aftermarket or custom piston solutions available?
You're kind of at a standstill.
I found a set of iron sleeves for a couple of 5.0 blocks I have. That opens up a lot possibilities. But, not cheaper than waiting. I'm lucky I have a couple of shops nearby that have the experience and CNC machines to sleeve my blocks.
I just can't pay them enough to change over their sunnen machines from steel to alusil.
#119
Not directly related to the topic and I hope of being excused by the OP, but Karsten, you are well informed on parts and services suppliiers in Germany and Europe in general. There are quite a few members from Europe for whom purchasing from the excellent sources in the U.S. is, er, “challenging”. Maybe you should start a thread on this.
The following 3 users liked this post by PK68:
#120
Michael,
I will call Freisinger for you if they have old stock.
Members of the German Forum told they have amazing inventory.
https://www.freisinger-motorsport.de...html?catalog=3
High pressure Injection 2000 bar
Seven feet over ground
Nobody should say working on a 928 engine is difficult!
I will call Freisinger for you if they have old stock.
Members of the German Forum told they have amazing inventory.
https://www.freisinger-motorsport.de...html?catalog=3
High pressure Injection 2000 bar
Seven feet over ground
Nobody should say working on a 928 engine is difficult!