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1981 Euro Intermittent Rough Running

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Old Mar 22, 2022 | 03:22 PM
  #1  
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Default 1981 Euro Intermittent Rough Running

My 1981 Euro 5 speed w/ CIS fuel distribution and single distributor INTERMITTENTLY runs rough and is very noticeable at or above 3,000 RPMs. It doesn't happen all the time, but when it's running rough and the revs get to 3-4K RPMs the whole damn car starts to shake & vibrate very roughly. So, I take it easy all the way home and kill the ignition, let it sit for a while. Come out after she's sat for a bit and she starts up with no issues and runs VERY smoothly from 1,000 to 6,000 RPMs and in ALL gears. Somehow it "CURES ITSELF"... (which we know doesn't happen).

Needless to say, I'm stumped. To date, we've calibrated the CIS air/fuel mixture via a tail pipe sniffer; replaced the plugs (nice & tan), new spark plug wires, rotor & distributor cap; replaced transmission mounts. We have not replaced motor mounts, but they appear serviceable and since it doesn't happen ALL the time I'm guessing the motor mounts are not the problem. Maybe I'm wrong?

Any expertise, insights, thoughts, opinions, experiences to determine the cause would be GREATLY appreciated. Thanks!!

Joel
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Old Mar 22, 2022 | 05:05 PM
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Check the fuel pump/strainer in the fuel tank.
These can get so restricted that there isn't enough fuel flow to support higher rpms.
When you shut the car off, the pump/pumps quit sucking and the "loose" dirt will float away.

Then the problem will not occur until the "loose dirt" plugs up the strainer again.

Becoming more common on 928s.

Last edited by GregBBRD; Mar 22, 2022 at 05:06 PM.
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Old Mar 22, 2022 | 06:16 PM
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Greg,

Thanks. My bad, I failed to mention we replaced the leaking fuel tank with a used / cleaned tank & new strainer, pump, filter, hoses, accumulator & rebuilt FD. It could be fuel restriction but I think we’ve covered those bases and I would imagine it would happen with some regularity. This issue is very intermittent.

Would a bad motor ground cause an intermittent condition like this? It has an aftermarket long woven engine ground installed with long tube headers (Not by me). Or, perhaps the FOE harness / 14 Pin as they are original?

I just hate throwing parts at intermittent problems with no confirmation of cause ☹️☹️☹️
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Old Mar 22, 2022 | 10:38 PM
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Joel,

Possibility of the Bosch ignition box intermittently failing? Do you have a spare you can swap in?
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Old Mar 23, 2022 | 08:42 AM
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Turn the mixture screw a hair richer, test and repeat until the cutout at full load and higher RPM doesn't occur. That's how I tuned that car to eliminate that full load stutter.
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Old Mar 23, 2022 | 03:10 PM
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Originally Posted by Petza914
Turn the mixture screw a hair richer, test and repeat until the cutout at full load and higher RPM doesn't occur. That's how I tuned that car to eliminate that full load stutter.
Hmmm… If that’s the issue, wouldn’t it happen all of the time? On most days it’s not an issue and the engine runs smooth as silk.
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Old Mar 23, 2022 | 03:26 PM
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Originally Posted by skpyle
Joel,

Possibility of the Bosch ignition box intermittently failing? Do you have a spare you can swap in?
Don’t have a spare handy. Someone in the club may have an extra sitting around. It’s not a common failure… is it?
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Old Mar 23, 2022 | 03:38 PM
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Originally Posted by jbrob007
Hmmm… If that’s the issue, wouldn’t it happen all of the time? On most days it’s not an issue and the engine runs smooth as silk.
Not sure. When I reset the mixture using Jom Doer's procedure, I had to richen it to eliminate the high rpm under full load stutter. Took me 2 or 3 adjustments and tests before it would pull strongly through the high rpm ranges at full throttle.

Also, make sure the timing is set right. Think it may be higher for the Euro and think I had it set around 28 degrees with vacuum disconnected at 3k rpm.
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Old Oct 23, 2025 | 09:15 PM
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Originally Posted by jbrob007
My 1981 Euro 5 speed w/ CIS fuel distribution and single distributor INTERMITTENTLY runs rough and is very noticeable at or above 3,000 RPMs. It doesn't happen all the time, but when it's running rough and the revs get to 3-4K RPMs the whole damn car starts to shake & vibrate very roughly. So, I take it easy all the way home and kill the ignition, let it sit for a while. Come out after she's sat for a bit and she starts up with no issues and runs VERY smoothly from 1,000 to 6,000 RPMs and in ALL gears. Somehow it "CURES ITSELF"... (which we know doesn't happen).

Needless to say, I'm stumped. To date, we've calibrated the CIS air/fuel mixture via a tail pipe sniffer; replaced the plugs (nice & tan), new spark plug wires, rotor & distributor cap; replaced transmission mounts. We have not replaced motor mounts, but they appear serviceable and since it doesn't happen ALL the time I'm guessing the motor mounts are not the problem. Maybe I'm wrong?

Any expertise, insights, thoughts, opinions, experiences to determine the cause would be GREATLY appreciated. Thanks!!

Joel
Dear Joel,
I have exactly the same problem. Was your problem solved ? And if so, what was done to solve the issue ?
Reply
Old Oct 27, 2025 | 03:40 PM
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We swapped in a different spark box and it cleared up the problem for BradW's '82
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Old Oct 27, 2025 | 03:58 PM
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Originally Posted by soontobered84
We swapped in a different spark box and it cleared up the problem for BradW's '82
when you say sparkbox, you mean the square grey module, also called CDI, located at the front right of the engine bay ?

Gerrit

Last edited by GerritD; Oct 27, 2025 at 07:22 PM.
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