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bell-housing hold up!!!

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Old 02-07-2008, 12:30 AM
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Cone_eater
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Question bell-housing hold up!!!

I can't get the bell housing off my 88 924S...
Old 02-07-2008, 12:37 AM
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cegan09
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Have you taken out the small rod/pin (about 6 inches long) that holds the clutch release fork in?

Mine was a pain in the @$$ to get out, but it was what held me up removing mine.
steps 24 and 25 talk about it in this pdf http://www.clarks-garage.com/pdf-manual/clutch-01.pdf

for a visual its part 16 in this diagram
http://www.pelicanparts.com/cgi-bin/...0&Line_Item=16

hope this helps
Old 02-07-2008, 12:44 AM
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Do you or anyone have a pic of the part?
Old 02-07-2008, 01:01 AM
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cegan09
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It looks like this.




Towards the bottom of the bell housing there is a bolt that holds it in place. Around the same place you can see the bottom of it, there is a threaded hole in the end. You can either thread a 8mm? bolt into it and grab with pliers and pull/tap out, or on the more top side of the bell housing there is a hole were you can see the top of it and the pin that stops it from moving up too far. From the top you can use a hammer and rod to hit it out.

I looked through my pictures, but i don't have any from my car. Maybe someone else does. Once you get this rod out the bell housing should literally fall off if you have the bolts removed.

Oh, and i would suggest replacing the bolts that hold the bell housing on before trying to remove the rod
Old 02-07-2008, 01:09 AM
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Thanks, I appreciate it. I have been working on it the last week. I only get an hour to two hours a night plus being a student with a job... And it’s even my daily driver!
Trouble in Gotham city, LOL
Old 02-07-2008, 01:16 AM
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cegan09
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No problem. Sounds like me over the summer. I worked 40hr weeks, with an hour+ commute each way, and only got a few hours a night a few nights a week to work on my car. Being at school i haven't been able to work on it for a while and I'm going into withdrawals. Luckily its not my daily driver.

Good luck with the bell housing, hope the rest of your project goes smoothly.
Old 02-07-2008, 02:32 AM
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944obscene
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Originally Posted by Cone_eater
I can't get the bell housing off my 88 924S...
My first thought was, "Use a bigger hammer."
Old 02-07-2008, 03:01 AM
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If you go to clarks garage it will tell you what the diameter and pitch is of the thread is on the end of that pin. I used a stud and then I added two nuts to make a locknut and grabbed it with a pair of vicegrips above the nut to yank it out. Once you have that out the clutch fork is not attached and the bellhousing will fall off. Common mistake, so don't feel bad bro!

Good luck.
Old 02-07-2008, 03:01 AM
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I always have trouble getting it to come off and even go back on. You basically wrestle with it for a long time, then suddenly it lets go and you have it in your hands, and you're like "that was easy, what was I doing all this time?"
Old 02-07-2008, 03:02 AM
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Originally Posted by 944obscene
My first thought was, "Use a bigger hammer."
Indeed. Required tools, among others for the 2.5L car, is a big hammer a bigger hammer and a sledge. The sledge is very nice for removing the front control arms!
Old 02-07-2008, 03:04 AM
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Originally Posted by cegan09
It looks like this.




Towards the bottom of the bell housing there is a bolt that holds it in place. Around the same place you can see the bottom of it, there is a threaded hole in the end. You can either thread a 8mm? bolt into it and grab with pliers and pull/tap out, or on the more top side of the bell housing there is a hole were you can see the top of it and the pin that stops it from moving up too far. From the top you can use a hammer and rod to hit it out.

I looked through my pictures, but i don't have any from my car. Maybe someone else does. Once you get this rod out the bell housing should literally fall off if you have the bolts removed.

Oh, and i would suggest replacing the bolts that hold the bell housing on before trying to remove the rod

Sorry he just told you everything. Even with my engine OUT OF THE CAR and banging my little stud / vicegrip getup with a hammer on the end of the vicegrips, it was still very hard to get out. Took about 2 minutes of whacking!
Old 02-07-2008, 12:23 PM
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Is this what the slide hammer is used for?
This has to be the biggest pain in the *** of a project I have ever done!
Thanks for the help.
Old 02-07-2008, 01:49 PM
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it's not THAT BAD...
Old 02-07-2008, 01:53 PM
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Sensors can be a hangup as well. Ground cable too? I forget.
Old 02-07-2008, 02:30 PM
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If you're having trouble you can also remove the reference sensors and unbolt the pressure plate through the starter hole. Then the PP+clutch and ringgear comes off with the clutch housing.


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