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Spyder Rebuild

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Old 08-24-2024, 10:18 AM
  #166  
porschebuddy
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I just noticed something, this Spyder does not have the charcoal fuel evap filter box? Guessing it was not a requirement in NZ?
Old 08-25-2024, 12:37 AM
  #167  
John McM
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Originally Posted by porschebuddy
I just noticed something, this Spyder does not have the charcoal fuel evap filter box? Guessing it was not a requirement in NZ?
I’m honestly not sure. Where is it located? I can check my UK new one as well.
Old 08-30-2024, 11:56 PM
  #168  
John McM
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I went to the Bodyshop to reinstall the roof and associated equipment plus put a temporary film over the windscreen area. That will allow it to come home on a transporter in any weather.






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Old 08-30-2024, 11:58 PM
  #169  
John McM
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I took the bumper home with me. Brand new and a lot of brand new bumper parts mean this is going to be close to perfect.
Old 08-31-2024, 12:28 AM
  #170  
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And what will you now do with all of your spare time ....?

Looking good!!!
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Old 08-31-2024, 01:51 AM
  #171  
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Originally Posted by Full Boost
And what will you now do with all of your spare time ....?

Looking good!!!
There’s a fair bit of work left to do here, but when it’s finished I might drive a bit more and enjoy the invested dollars and effort.
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Old 08-31-2024, 09:42 PM
  #172  
John McM
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Bumper reassembly with mostly new parts.










Spoiler is not yet attached as I want to research methods.
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Old 09-02-2024, 01:51 AM
  #173  
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The car is back from the body shop. First thing is to clean it from one end to the other. Bodyshops are dusty places.




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Old 09-02-2024, 08:23 PM
  #174  
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Looking the goods mate!!!
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Old 09-02-2024, 08:59 PM
  #175  
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The rear emblems have years of hardened polish surrounding them so they have to be removed to create perfect paint. I have noted the positioning but I’ll likely mirror my other Spyder and omit the Boxster reference.

FYI the Boxster emblem is USD 139 and Spyder one is USD 88. I’m going to remove mine carefully and use 3M Emblem Adhesive sheets to re-use the Spyder one.


Old 09-03-2024, 08:35 PM
  #176  
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I like the back of your other Spyder without the Boxster emblem. Of course that's the way mine is too!
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Old 09-04-2024, 10:28 AM
  #177  
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Nice work! Exciting!
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Old 09-05-2024, 05:44 AM
  #178  
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I focused on finishing the bumper today. The crash ruined the left DRL holder and left headlight washer bumper insert. I’ll order both but have managed to weld plastic onto the DRL holder to make it fit temporarily.

The main other task was fitting the two spoiler lips. They are held on three ways. 1. There are two location sprigs that fit into holes in the bumper 2. Double sided mounting tape holds on the edges to the bumper and 3. There are speednuts holding the rear.

I think I did a good job.


Sprig. Note that the spoiler lips are PU plastic and can’t be welded. So if a sprig breaks, it’s hard to fix.

Sprig locating hole in the bumper.

Mounting tape on the spoiler lip.

First side mounted.

Both sides mounted.

Ready for installation on the car.



Last edited by John McM; 09-05-2024 at 01:23 PM.
Old 09-05-2024, 11:15 AM
  #179  
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Awesome work John! It’s really coming together. I’ll be working on my front bumper and spoiler lips this fall, so this info is most helpful. Cheers
Old 09-05-2024, 01:23 PM
  #180  
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Originally Posted by xpensivewino
Awesome work John! It’s really coming together. I’ll be working on my front bumper and spoiler lips this fall, so this info is most helpful. Cheers
The most important thing I have found here is that the spoiler lips must be removed horizontally to preserve the sprigs. Do not try and remove by pushing down on the front lip or you risk breaking off the locating sprigs. As the plastic is PU, there is no way to plastic weld a new one on.
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