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2003 Engine out; major refresh, at home, no lift

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Old 09-26-2022, 09:02 PM
  #181  
paopao
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Originally Posted by paopao
FYI there was nothing wrong with the oil feed lines to the turbo; you are missing the check valve that goes on top of the center section.
You can see them in this pic:


Old 09-26-2022, 09:22 PM
  #182  
17ram2500
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OMG. Now I feel like a total idiot.

And I have new ones of those in the box.

*FACEPALM*
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LinwoodM (09-27-2022)
Old 09-26-2022, 09:23 PM
  #183  
17ram2500
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This is what I get for not reviewing all of the pics when something doesn't make sense.

SMH.
Old 09-26-2022, 09:23 PM
  #184  
paopao
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Originally Posted by 17ram2500
This is what I get for not reviewing all of the pics when something doesn't make sense.

SMH.
We've all been there...
Old 09-26-2022, 09:29 PM
  #185  
s65e90
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Better get the benders back out ! LOL. Nice work, there's always hiccups.
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LinwoodM (09-27-2022)
Old 09-27-2022, 10:47 AM
  #186  
theprf
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Also can't put the serp belt on with the PS pump pulley in place.

The "Norma" clamps can be had from McMaster-Carr for less than Porsche wants, and probably better delivery.

Looking good!
Old 09-27-2022, 11:05 AM
  #187  
s65e90
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Originally Posted by theprf
Also can't put the serp belt on with the PS pump pulley in place.

The "Norma" clamps can be had from McMaster-Carr for less than Porsche wants, and probably better delivery.

Looking good!
? How would you change the belt in the car?
Old 09-27-2022, 11:09 AM
  #188  
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Loosen the PS pump pulley bolts. Relieve belt tension with a 15mm on the tensioner & slip belt off the idler under the alternator. Remove PS pulley and take belt out.
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sabba (09-27-2022)
Old 09-27-2022, 03:43 PM
  #189  
powdrhound
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Originally Posted by theprf
Loosen the PS pump pulley bolts. Relieve belt tension with a 15mm on the tensioner & slip belt off the idler under the alternator. Remove PS pulley and take belt out.
That's strange. I have changed the belts numerous times own these cars without removing the PS pulley. I simple relived tension off belt with the tensioner. Takes a minute or two to change the belt.
Old 09-27-2022, 06:12 PM
  #190  
Carlo_Carrera
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Originally Posted by powdrhound
That's strange. I have changed the belts numerous times own these cars without removing the PS pulley. I simple relived tension off belt with the tensioner. Takes a minute or two to change the belt.
Same here.
Old 09-27-2022, 06:45 PM
  #191  
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You guys must have smaller hands or be more deft in getting the belt back in. I can barely do it with the PS pulley removed.
Old 09-27-2022, 06:46 PM
  #192  
s65e90
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Yea, there's no need to remove any pulleys, that's what the tensioner is for.
Old 09-27-2022, 10:16 PM
  #193  
17ram2500
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I"m fairly certain I can get the belt on with the pulley installed. I got the old one off as I recall...

Anyhow. New lines ordered, for the second time. Sadly have to go out of town the next week... so... Again a pause in progress.
Old 09-28-2022, 12:50 AM
  #194  
rufrob
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Just noticed them pretty turbos. Hmmmm turbos.
I had to lower my engine twice in a week. 1 to fix a vacuum leak on the left intake boot. I let the car sit for a week. Finally I drove the car yesterday to find a dead oil pressure gauge. 2 to reconnect the 1 wire that came off.
I did the 964 RS engine mount conversion with is a PITA because it's hard to get a tool to stay on the top of the bolt when turning the nut below.
I agree that removing the engine is the easiest part of most repairs. Refilling the coolant on the 996tt or doing an alternator on a 930 takes longer.
Old 09-28-2022, 10:44 AM
  #195  
docwyte
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I had no problem changing the serpentine belt without removing the PS pump pulley as well.


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