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Think my 3.6's engine has died :(

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Old 03-26-2015, 10:12 AM
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LesField
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Unhappy Think my 3.6's engine has died :(

Chaps my engine is in big trouble.

I was driving at 3mph the other day and it started making this noise:


I've taken it to an indi specialist, who thinks that the bank 2 timing chain has snapped causing a damaged head, bent valves, possible block damage etc....
Its going to be removed next week and stripped, but I've been told it's likely to cost over £7,500 ($12,000).

I'm gutted as I've recently spent £4,000 ($6,000) on it with new suspension, IMS, RMS, Clutch and a X51 exhaust.

The car has a full Porsche history and has done 80,000m and I've changed the oil every 6,000m

I thought if the timing chain had snapped it would not run. What do you think?
Old 03-26-2015, 10:21 AM
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DBJoe996
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It might run long enough to increase the multiple catastrophic internal damage of total self destruction. Engines are powerful, even if it only runs on bank 1, while destroying every engine component of bank 2. Sorry for your loss.
Old 03-26-2015, 10:21 AM
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Flat6 Innovations
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Could be a chain easily. The engine has 3 chains, one for each bank, driven from the IMS and one from the crank to the IMS.

If one of the main chains driving the cams breaks, the engine will run on 3 cylinders, as one side maintains valve timing.

I have master linked timing chains that allow for this work to be done preventatively, but also this allows a repair to be done without complete engine disassembly, which is the case with all other, noon master linked chains. You probably do have ben valves, but the pistons are probably ok. We see more and more timing chain failures today.

Don't even think about starting it up again, you are spreading collateral damage like the plague inside that engine by doing so.

Its easy to diagnose a broken chain, pull the green cam timing plugs and rotate the crankshaft pulley by hand. If the cams don't turn, the chain has failed, or the IMS has become separated.
Old 03-26-2015, 02:01 PM
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gricec
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Do you sell the master link chains? Am I right in saying you have to split the case with a normal chain?
Old 03-26-2015, 02:28 PM
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mikeborden
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Originally Posted by gricec
Do you sell the master link chains? Am I right in saying you have to split the case with a normal chain?
I don't think you have to split the case, I've seen Jake comment that you don't, but I could be wrong.

Mike
Old 03-26-2015, 02:56 PM
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clearwaterms
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Originally Posted by Flat6 Innovations
Could be a chain easily. The engine has 3 chains, one for each bank, driven from the IMS and one from the crank to the IMS.

If one of the main chains driving the cams breaks, the engine will run on 3 cylinders, as one side maintains valve timing.

I have master linked timing chains that allow for this work to be done preventatively, but also this allows a repair to be done without complete engine disassembly, which is the case with all other, noon master linked chains. You probably do have ben valves, but the pistons are probably ok. We see more and more timing chain failures today.

Don't even think about starting it up again, you are spreading collateral damage like the plague inside that engine by doing so.

Its easy to diagnose a broken chain, pull the green cam timing plugs and rotate the crankshaft pulley by hand. If the cams don't turn, the chain has failed, or the IMS has become separated.
If the pistons survived but the valves are bent, Is the head usually serviceable? Is it simply replacing the valves and valve guides or do you typically have to do some machine work to salvage the cyl. head?
Old 03-27-2015, 02:26 PM
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wilhit10
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Yes..my motor bent all 12 exhaust valves. A local machine shop easily repaired it with new guides and new valves.
Old 03-27-2015, 02:37 PM
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Chiamac
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Originally Posted by wilhit10
Yes..my motor bent all 12 exhaust valves. A local machine shop easily repaired it with new guides and new valves.

=)
Old 04-07-2015, 06:24 PM
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LesField
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Turned out my valve liner had slipped (poss overheating in the past) locked the valve, which broke the head, and damaged piston 5 and the liner. It will cost around £9,000 ($13,500) to re-build with a new head.

So I've managed to secure a low mileage 3.6 engine complete with ancillaries which has had the bores tested etc and is supplied with a warrantee which should get the old girl back on the road for a few thousand less. Also I get to keep the old engine to sell for parts. Can't wait to drive it again.
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Old 04-07-2015, 06:44 PM
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Barn996
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Too bad about your engine, but happy to hear you have a solution with a low mileage 3.6.
Old 04-07-2015, 07:49 PM
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Imo000
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Take it completly apart and sell what is good. The crankshaft, main bearing carrier and one cylinder head should be easily sellable. Heck if the intermediate shaft is still intact sell that too. Then there are all the accesories too.
Old 04-07-2015, 09:26 PM
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Cuda911
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Sorry to hear about the engine failure, but glad you have found a replacement motor. I just did that dance a few months ago.
Old 04-07-2015, 09:42 PM
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Soaringman
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ya its great you still get to enjoy all your upgrades just with a new engine
Old 04-14-2015, 04:27 PM
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LesField
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Here's the damage.



Valve pushed into the head - ouch!



Damaged piston and broken sleeve.


On a positive note the new engine is having its IMS replaced and is being prepped for installation.
Old 04-14-2015, 04:58 PM
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Flat6 Innovations
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Did the valve seat fail? I can't tell from the pics, but this is the typical failure when this occurs.

The collateral damage probably hasn't stopped there.. Check that connecting rod for straightness and check the crankshaft for cracks.


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