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Old Jan 5, 2020 | 12:46 PM
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Default Resonance flap delete?

Hi all,

Been searching the forum for some information if there is any real downside to removing it from the m96 engine. I'm thinking of the flap that sits in the tube which connects left and right side intake. Looking at the x51 kit for the 997 the resonance flap seams to have been removed (just google '997 x51 plenum' and pictures will appear).

While searching the forum there seams to be more evidence it's beneficial to remove it rather than keep it for 993 and 964 at least.
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Old Jan 5, 2020 | 01:42 PM
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I didn’t know of a resonance flap in the intake, only the resonator box on the air box, which is safe to remove of done properly.

If there is a flap in the intake, I’m guessing you don’t want to mess with it.
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Old Jan 5, 2020 | 03:17 PM
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Circled in red. It's to make 'resonance' power according to Porsche.


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Old Jan 5, 2020 | 04:06 PM
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Originally Posted by Nick_L
Hi all,

Been searching the forum for some information if there is any real downside to removing it from the m96 engine. I'm thinking of the flap that sits in the tube which connects left and right side intake. Looking at the x51 kit for the 997 the resonance flap seams to have been removed (just google '997 x51 plenum' and pictures will appear).

While searching the forum there seams to be more evidence it's beneficial to remove it rather than keep it for 993 and 964 at least.
I think you'll get an CEL. It's controlled by the DME. I had one to stick open and was getting a CEL. The solenoid and vacuum was working , but the butterfly valve was stuck into open position. Thankfully it wasn't stuck closed or the car wouldn't run. Had to replace the entire intake manifold because the part was "non-serviceable".
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Old Jan 5, 2020 | 05:33 PM
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Don't those flaps provide emergency shutdown/speed control capability in case the DBW TB sticks? They do on other cars,, never thought about it on the Porsche..
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Old Jan 5, 2020 | 06:30 PM
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That butterfly changes the intake resonance (length of time and intensity sound pulse pressures to bounce from intake valve to atmosphere and back), long resonance promotes low rpm cylinder filling, short resonance promotes high RPM cylinder filling. It makes a 2 stage intake system, instead of being optimized at just one rpm, it is optimized at two.

Don't eliminate it..
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Old Jan 5, 2020 | 07:54 PM
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Originally Posted by Porschetech3
That butterfly changes the intake resonance (length of time and intensity sound pulse pressures to bounce from intake valve to atmosphere and back), long resonance promotes low rpm cylinder filling, short resonance promotes high RPM cylinder filling. It makes a 2 stage intake system, instead of being optimized at just one rpm, it is optimized at two.

Don't eliminate it..
PT3
What do you know about the helmholts resonator in the airbox, I did the delete then reversed it as I thought it ruined the throttle response , maybe I imagined it but it also effects resonance , or is it just to quieten the intake roar ??
Thanks Lee
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Old Jan 5, 2020 | 08:07 PM
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Originally Posted by Noz1974
PT3
What do you know about the helmholts resonator in the airbox, I did the delete then reversed it as I thought it ruined the throttle response , maybe I imagined it but it also effects resonance , or is it just to quieten the intake roar ??
Thanks Lee
It definitely cancels the sound, and smooths the air pulses some, but the pulses are what "ram tunes" the intake , so pulses are good if timed properly, I have driven mine plugged and unplugged and can't feel the difference. never dyno tested them though.
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Old Jan 6, 2020 | 01:20 AM
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There was similar issue with the Honda S2000,, it had a tuned resonance intake air box,, and folks used ot delete it and do a CAI thinking they were getting more power,, turns out that removing the factory air box typically cost 5 to 10HP IIRC.. Honda spend cubic dollars developing the S2K engine and air system, and it showed.
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Old Jan 6, 2020 | 06:23 AM
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Thanks for the replies.

When looking at the intake it seams not that optimised. When closing the flap the intake takes the shape of a horse shoe, and all cylinders on one bank have different (not the same) intake length. This would mean that only one cylinder would have optimal length at any time and it also means that the two others are running lean/rich since the full bank is regulated togheter, not single cylinders. And the fact that Porsche them self deleted it for the 997 X51 kit tells me that they found it not-that-useful. Deleting it on the 997 gives no CEL.

The flap have no DME feedback(at least on year 2000 model) so I highly doubt that it would give a specific CEL. I'm thinking of removing just the metal flap(it's fixated with two screws), not the whole mechanism. The only way for the DME to notice the absence of it would be via fuelling. Since many things can affect fuelling it can't distinguish if it's the flap or not which causes the fuelling difference. Hence, no specific CEL for the flap.

I have the intake off the car at the moment and noticed that the fauling from old oil was different on different cylinder intake(on the alu part which the injectors are attached to) leading me to think that they aren't getting the same amount of air. Then looking at the intake it's not symmetrical and becomes less symmetrical when the flap is closed. Have a look at the 993 Varioram system. That is better designed, symmetrical and matched intake length to all cylinders.

My concern with the current design is that it may cause lean running on certain cylinders, causing them to run too hot.

A lot of technical discussion on Rennlist goes like 'Don't change it, you car will blow up' or 'I think......but I have no idea actually'. Please, if you have knowledge and/or have experimented with this, please reply, otherwise refrain.
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Old Jan 6, 2020 | 08:54 AM
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Old Jan 6, 2020 | 10:39 AM
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Originally Posted by Nick_L
Thanks for the replies.

When looking at the intake it seams not that optimised. When closing the flap the intake takes the shape of a horse shoe, and all cylinders on one bank have different (not the same) intake length.
I’ve seen HVAC air ducts where each section gets smaller and smaller in diameter the further away it is from the main source. This is because the pressure drops relative to distance and because the volume decreases for each section.

If the design goal is equal distribution of power across the cylinders, perhaps unequal length is how they achieve it?

Originally Posted by Nick_L
A lot of technical discussion on Rennlist goes like 'Don't change it, you car will blow up' or 'I think......but I have no idea actually'. Please, if you have knowledge and/or have experimented with this, please reply, otherwise refrain.
In this case, I’m not a fluidynamics expert, and it’s complicated. Someone with powerful software and some time could probably redesign this engine to have better airflow given today’s parameters. After all, it’s been 20 years. That said, Porsche designers have also had 20 years, and that’s why they are creating engines that make 500-700HP and can somehow still pass emissions regulations.
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Old Jan 6, 2020 | 12:08 PM
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Maybe time for new injectors?
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Old Jan 6, 2020 | 12:20 PM
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Originally Posted by pdxmotorhead
Don't those flaps provide emergency shutdown/speed control capability in case the DBW TB sticks? They do on other cars,, never thought about it on the Porsche..
Are you sure you are not confusing this with the anti-shudder valve on diesels?
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