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16v Intakes?

Old 11-20-2014, 10:35 PM
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333pg333
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Default 16v Intakes?

I suspect that they all have the same inlet flange (pattern/shape) but can someone confirm? We're shifting to a modified 944S head but want to use our existing inlet mani so I need to source a 2nd hand 16v mani to cut off the flanges. Assume 944S ones might be pretty rare but also assume S2's will be cheaper than 968 inlets. Not sure if Lart will have much in 16v 'stuff'...any other leads?
Old 11-20-2014, 10:41 PM
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refresh951
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The 944s is magnesium but Lart has one:

http://www.ebay.com/itm/like/251307699734?lpid=82
Old 11-20-2014, 11:01 PM
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michaelmount123
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Is the S intake manifold really Mg? If so, it will be a challenge to weld. It was also a very expensive piece for Porsche to cast.

All 944/968 4V intake manifolds have the same bolt pattern. The S and S2 have the same port size, whereas the 968 intake port is much bigger.
Old 11-20-2014, 11:29 PM
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333pg333
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This 'S' head has been ported and modified Michael so I suspect I'm going to need the flange off a 968 intake then?

Thanks Shawn. Don't think we'll be trying to graft the Mg onto our Al intake. :-)
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Old 11-20-2014, 11:34 PM
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mikey_audiogeek
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Hi Patrick,
I have bought parts from here before, freight prices are good. No affiliation.

http://www.porsche9xxshop.eu/?page=6

Cheers,
Mike
Old 11-20-2014, 11:36 PM
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Thanks Mike.
Old 11-21-2014, 12:09 AM
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Chris White
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The 944S head is the weakest of the 16v heads. I have cracked a few of the S2 heads, the 968 heads are the strongest.
Old 11-21-2014, 12:23 AM
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333pg333
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Welcome back Chris.

So how/when are they cracking? During port work? Clamping? Headlift? High boost applications?
I'm using the S head as it bolts straight onto my 2.5L block and as it's 'built' already.

Last edited by 333pg333; 11-21-2014 at 12:38 AM.
Old 11-21-2014, 01:12 AM
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They crack at the spark plug hole on highly stressed engines.
Old 11-21-2014, 03:33 AM
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In what circumstances would you describe the engines under stress when you've experienced this?
Old 11-21-2014, 06:25 AM
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Duke
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Originally Posted by 333pg333
I suspect that they all have the same inlet flange (pattern/shape) but can someone confirm? We're shifting to a modified 944S head but want to use our existing inlet mani so I need to source a 2nd hand 16v mani to cut off the flanges. Assume 944S ones might be pretty rare but also assume S2's will be cheaper than 968 inlets. Not sure if Lart will have much in 16v 'stuff'...any other leads?
Pat I will most likey have a couple of new inlet flanges for the 968 head CNC machined during winter.
Old 11-21-2014, 07:48 AM
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Le's talk Gustaf.
Old 11-21-2014, 08:25 AM
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Dutch944
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What size of plenum are you aiming for Pat? I'll be measuring mine this weekend (finally) and will finish the intercooler as well.. (finally)
Old 11-21-2014, 11:26 AM
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Originally Posted by 333pg333
This 'S' head has been ported and modified Michael so I suspect I'm going to need the flange off a 968 intake then?

Thanks Shawn. Don't think we'll be trying to graft the Mg onto our Al intake. :-)
There is still a lot more material on the floor of the inlet vs a 968 casting. If you use a 968 flange, there will be an abrupt change in port dimensions.

I don't have any photos handy for comparison so I'll try to explain it.
The S2 and 968 head inlet ports have the same outer dimensions, where the S2 has a more consistent gasket surface cross section on the floor of the port. On 968 heads, the gasket surface of the port floor has a much smaller cross section.
Old 11-21-2014, 04:12 PM
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333pg333
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Originally Posted by Dutch944
What size of plenum are you aiming for Pat? I'll be measuring mine this weekend (finally) and will finish the intercooler as well.. (finally)
Bas, we are intending to just convert our current intake across to this head. Good luck on yours!

Originally Posted by fortysixandtwo
There is still a lot more material on the floor of the inlet vs a 968 casting. If you use a 968 flange, there will be an abrupt change in port dimensions.

I don't have any photos handy for comparison so I'll try to explain it.
The S2 and 968 head inlet ports have the same outer dimensions, where the S2 has a more consistent gasket surface cross section on the floor of the port. On 968 heads, the gasket surface of the port floor has a much smaller cross section.
So using the pic above of the actual port on the head I'm intending to use, which one would you suggest? Are you saying there's a possible issue with gaskets?

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