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crank bolt not coming loose.

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Old 11-04-2019 | 09:29 PM
  #31  
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Well this 3/4” socket should do the trick.


Old 11-05-2019 | 02:06 PM
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Originally Posted by belgiumbarry
with my max 200 NM torque wrench i could not even fasten it to max on the engine stand as danger of flipping it over.... so must be done in the car now . Tomorrow i have a borrowed bigger one to get it up to 300 NM.
I assume this is for a dry bolt/thread and not greased.
I had an interesting adventure a decade or so ago when a local owner had the same issue. It ended up being a two-person wrestling match, with a bar bolted to the flywheel through the engine stand yoke. Then his floor jack handle through the yoke. Then a socket and my 5 foot long demolition bar on the crank bolt. Lots of twisting and coordinating directions to keep the engine stand from falling over, but we managed it do it.

I have a pretty hefty 3/4-drive impact gun. It requires a full 1/2" hose and fittings to make any more torque than my 1/2"-drive impact, so I've added some connections and a 25' hose directly to a compressor tank fitting just for this duty. It's only been used a couple times, when I needed the "impact" function more than the torque capability when I couldn't counter-hold something adequately by myself.
Old 11-05-2019 | 04:03 PM
  #33  
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haha, i got a borrowed + 1 m 1" torque wrench today …. just nothing special to get 300 NM. Easy . Think it was 1/2 ...3/4 turn more than 200 NM , but don't be certain, as i didn't got it probably to 200 NM in the engine stand.
Old 11-05-2019 | 04:05 PM
  #34  
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Originally Posted by Adamant1971
Well this 3/4” socket should do the trick.

Lol they sent me a 37mm socket in a bag marked 27mm. Arrrg
Old 11-06-2019 | 01:07 PM
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If you have immediate local access to a 1 1/16" impact socket, it will do the job just fine. It's about half-a-thousandth (0.000492") of an inch larger than 27mm, well within the manufacturing tolerance of any broached impact socket. The oxide coating on the socket probably makes that up.
Old 11-09-2019 | 10:01 AM
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3/4 socket did the trick.


Old 11-09-2019 | 11:43 AM
  #37  
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No wonder it was so difficult to remove.

Every crank-bolt I've removed the threads looked brand spanking new.
Old 11-10-2019 | 01:45 AM
  #38  
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Yes, that looks rather corroded. Gotta wonder how that happened. Maybe somebody put something on that bolt. It's supposed to go in clean and dry. I would scrub the threads inside the crank nose with a toothbrush and some solvent, rinse it, and let it dry. It looks like the finish is gone on that bolt. Consider getting a new one.
Old 11-10-2019 | 09:11 AM
  #39  
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Originally Posted by Bill Ball
Yes, that looks rather corroded. Gotta wonder how that happened. Maybe somebody put something on that bolt. It's supposed to go in clean and dry. I would scrub the threads inside the crank nose with a toothbrush and some solvent, rinse it, and let it dry. It looks like the finish is gone on that bolt. Consider getting a new one.
Yep will have to clean it good and maybe get a new bolt. It’s nasty inside the crank.

Old 11-10-2019 | 09:43 AM
  #40  
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Originally Posted by 928FIXER
""""Put a long enough breaker bar on it that it will reach the floor. Stuff a sheet of plywood to protect the radiator. Then just tap the starter""""

An old experienced tech showed me this why of crank bolt removal 40+ years ago,when a lot of shops had no air compressor.

I haven't used it in decades,but that made me smile when I read it.

Today,when it won't come out,I grab the 3/4 inch,impact gun that is.
The starter motor method has worked well for me, but it can be alarming to see the car lift a bit before the bolt breaks free

However I tried it on my other car and no such luck

I ended up holding an electric impact wrench on it for some minutes, and then it came loose

Not so easy to do in a 928 unless you remove the rad, and possibly the aircon condenser as well
Old 11-10-2019 | 02:58 PM
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i would a least check with a thread chaser ( or tap .. or the new bolt ) on the crankshaft.... otherwise you won't have any idea if torque is right with a new bolt. You could end up with the 300 NM and the balancer still "loose" .
Old 11-10-2019 | 11:25 PM
  #42  
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That inside of the crank nose looks impressively corroded. Baffling.



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