Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

86 compressor replacement type

Thread Tools
 
Search this Thread
 
Old 04-14-2012, 07:33 PM
  #1  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default 86 compressor replacement type

86 compressor is leaking all the stickers are removed how do I tell which model is installed? Are the Denso and Nippodenso the same?
Old 04-14-2012, 07:43 PM
  #2  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

Looking for tools to pull and set the seal and a rebuild kit for my compressor.
Old 04-14-2012, 07:58 PM
  #3  
griffiths
Rennlist Member
 
griffiths's Avatar
 
Join Date: Jun 2004
Posts: 1,042
Received 42 Likes on 33 Posts
Default

Stock compressor was a Nippondenso. You can think of Denso to be the same to simplify.
The shop manual shows how to R&R. Common tools however nose seal likes its own common seal
tool but you can adapt something easily.

Seal Kit
Old 04-14-2012, 08:12 PM
  #4  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 46 Likes on 33 Posts
Default

Denso is the new name for Nippondenso as of 1996.

You should have a 6E171. There should be a plate riveted on the backside with the model information.

You can get shaft seal, gasket kits and cutch bearings from several sources.

Griffiths (see previous post)

Arizona Mobile Air: http://www.ackits.com/merchant.mvc?S...&Store_Code=01

AC Source: http://www.acsource.com/index.aspx

There are no special tools needed to take the compressor apart and install new seals.
Old 04-14-2012, 08:16 PM
  #5  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

I have it apart and the seal seems to be incased in a metal shroud with a spring. Does not want to pull off by hand any hints on this so not to bend the metal holder? I read a tool is used to install this seal 07114-15010, this is a fairly resent rebuild and the seal looks good, wonder why it is leaking?
Old 04-14-2012, 08:24 PM
  #6  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 46 Likes on 33 Posts
Default

I haven't had too much trouble with rebuilding 6E171's but I've failed a few times trying to rebuild the later 10PAs. And I've bought rebuilds that leaked. My current 6E171 leaks some oil but holds a Freon charge, at least for several years. Maybe you do need that seal tool for installation, but it should just knock out towards the rear, IIRC.
Old 04-14-2012, 08:37 PM
  #7  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

Thanks Bill found what I needed with your link.
Old 04-14-2012, 08:40 PM
  #8  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

What I did find is three spacers and one was bent that sets the clutch gap.
Old 04-14-2012, 08:53 PM
  #9  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 46 Likes on 33 Posts
Default

Not sure how a spacer would get bent. Is the clutch OK? If not, forget rebuilding unless you can find a donor clutch. Also, FYI, if the clutch is burned/melted that's a good sign the compressor is partially seized. I replaced a clutch with a brand new one only to have it burn out rather quickly. Then it became clear the compressor was destroying the clutches. My general feeling about rebuilding compressors is that even though I am a definite DIY kind of guy, it's not worth it, unless it's just that shaft seal. You got a leaky rebuilt compressor, so I understand your motivation, but most likely you got it from one of the cheap eBay rebuilt sources, and that is a real hit and mostly miss gamble. You may fix one thing only to have another go wrong.
Old 04-14-2012, 09:45 PM
  #10  
griffiths
Rennlist Member
 
griffiths's Avatar
 
Join Date: Jun 2004
Posts: 1,042
Received 42 Likes on 33 Posts
Default

The Nose Seal is an assembly.
Then you have 3 case orings and of course the 4 manifold orings.
Lot's of things can cause a leak: excessive pressure, R22 rather than R12 or R134a, and naturally time.
With your compressor before you consider replacing orings you'd want to inspect the steel bores and the rings on the pistons, if they look good then move onto the 'wobble' plate (aluminum disc attached to the shaft which the bearing halfs ride on to push the pistons), if the wobble plate is worn then just stop there.
There are plenty of other things to inspect however above is the most common items.

The question is how many miles do you think are on the unit you have, if over 100k then consider
an alternate compressor replacement of a Denso rebuild.
Old 04-14-2012, 10:52 PM
  #11  
Dilys95
7th Gear
 
Dilys95's Avatar
 
Join Date: Apr 2012
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking for tools to pull and set the seal and a rebuild kit for my compressor.
Old 04-15-2012, 09:19 AM
  #12  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

I used nitrogen and could hear the leak from the front seal. It is possible the the thin spacers were dislodged and bent when removing the clutch @ coil. The key way seemed not to be fully seated ans may have caused the spacers to warp. The compressor was a rebuild but has little use so the plan is replace the seal, check for leakes with nitrogen and hope for the best. The unit was quite, cooled well before this leak, just looking to get the correct tool to install the seal before replacing the unit. I will check for any wobble Etc that may have caused this. Summer in Florida is not a compressor optional state.
Old 04-15-2012, 09:43 AM
  #13  
griffiths
Rennlist Member
 
griffiths's Avatar
 
Join Date: Jun 2004
Posts: 1,042
Received 42 Likes on 33 Posts
Default

There is sure to be a few threads on Renn or Pelican on 'how to'.
Have you reviewed the shop manual?
The washers under the clutch hub that sit on the step of the shaft are to set the 'air gap'
between the clutch hub and pulley.
Old 04-20-2012, 06:25 PM
  #14  
Tampa 928s
Race Car
Thread Starter
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

I received my rebuild seal kit and the large metal snout seal was not installed in mine, is this generic and do not need it?
Attached Images     
Old 04-20-2012, 07:11 PM
  #15  
griffiths
Rennlist Member
 
griffiths's Avatar
 
Join Date: Jun 2004
Posts: 1,042
Received 42 Likes on 33 Posts
Default

Clean up the key way slot.

Remove the old shaft seal and make sure the surface where the o-ring contacts the shaft
is not rusted. Remove the old race and its o-ring.

Hope your gonna put the shaft seal race on the correct side.

Torque case allen bolts to 18 ft lbs.

Don't forget to check the clutch air gap.


Quick Reply: 86 compressor replacement type



All times are GMT -3. The time now is 12:19 AM.