New Product: 928 Competition Suspension Kit
#46
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I agree with puyi...
The Koni shock struggles to control springs which are rated higher than 600lbs/in. Bilstein can be revalved by pretty much anyone and reasonably cheaply. Moreover, the Bilstein are monotube, which contrary to what Carl says are better in terms of not overheating under race conditions.
Carl's product looks good - although I am not sure about the rear bottom mount too. I don't want to get involved in the argument between Carl and Greg, but I think there will be movement there under load. Hell, my racer runs 1200/800 springs - that's a lot of force down there, to put it in non-engineering terms. And for the record - we use the original pick up points, but everything is rose-jointed...
The Koni shock struggles to control springs which are rated higher than 600lbs/in. Bilstein can be revalved by pretty much anyone and reasonably cheaply. Moreover, the Bilstein are monotube, which contrary to what Carl says are better in terms of not overheating under race conditions.
Carl's product looks good - although I am not sure about the rear bottom mount too. I don't want to get involved in the argument between Carl and Greg, but I think there will be movement there under load. Hell, my racer runs 1200/800 springs - that's a lot of force down there, to put it in non-engineering terms. And for the record - we use the original pick up points, but everything is rose-jointed...
#47
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My revalved Bilsteins with 600/400 hypercoil springs was great stuff, using the stock shock mounts that have no issues.
I still think it is a bit sad that there are still no turn-key suspension options that use the factory mounts.
Abby has driven my 928 and had positive reviews of the suspension.
I still think it is a bit sad that there are still no turn-key suspension options that use the factory mounts.
Abby has driven my 928 and had positive reviews of the suspension.
#48
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My revalved Bilsteins with 600/400 hypercoil springs was great stuff, using the stock shock mounts that have no issues.
I still think it is a bit sad that there are still no turn-key suspension options that use the factory mounts.
Abby has driven my 928 and had positive reviews of the suspension.
I still think it is a bit sad that there are still no turn-key suspension options that use the factory mounts.
Abby has driven my 928 and had positive reviews of the suspension.
#49
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If the stock length of the front shock is 19" fully extended, why would you spec one that is longer than stock knowing that the car will be operated at a lower than factory ride height? In theory, you would want a shock that has the same or similar stroke to stock with a total body length shortened by the desired reduction in ride height multiplied by the motion ratio.
Of the stock shock lengths available to me, this was a good fit. Yes, I could request a custom shock to be made, but the price (already high) would go even higher.
#50
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Carl, nice thought, but Greg has brought up a bunch of stuff a lot of us were thinking when you posted it. If you don't think moving the pivot point of the shock an inch or three higher isn't going to make that 'mount' move, you are crazy. Hope it works out, but I've already told one customer today that there is no way in hell I'll install that set up in their car. Not only my *** on the line doing so, it would come a back to bite you also. They are free to buy it though
Like I said, here it is. It is new. I will be driving it soon. Maybe April, certainly May. We'll see.
I'm one of the only ones that show development right here in front of everyone "warts and all" Abe Lincoln would say. You will see what happens, good, bad, or indifferent. At least I developed it with my own money and it sits on my own car (ready for final testing, I might add).
#51
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You might wish to correct the absolute misuse of the term "suspension travel" in your initial posts since it ALWAYS is measured at the wheel or axle if you prefer.
With a bit more study you might have recognized that the bottom mount for the front shock should have been moved out closer to the ball joint because as it is now the spring rate becomes regressive as the arm moves above horizontal which is worse when the car is lowered. It has to do with the arc that the spindle moves through and as the shock is at more of an angle. Porsche using the large diameter springs was not able to move the lower shock out any farther and for a street car in normal driving it works fine.
With a bit more study you might have recognized that the bottom mount for the front shock should have been moved out closer to the ball joint because as it is now the spring rate becomes regressive as the arm moves above horizontal which is worse when the car is lowered. It has to do with the arc that the spindle moves through and as the shock is at more of an angle. Porsche using the large diameter springs was not able to move the lower shock out any farther and for a street car in normal driving it works fine.
The bottom mount of the shock cannot be moved out any further towards the ball joint and still provide clearance for the spring. Yes, in an ideal world, you would want that shock to have more movement with less wheel travel.
But I am restricted to using the upper a-arms that we have. As a kit builder, I often have to compromise from what would be "ideal" to what will fit as a bolt-in product. As advertised, this suspension fits in the stock locations and works with the stock a-arms.
#52
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Well, I don't know if you're addressing my observation and concern. You know I'm not one to criticize someone else's work, especially in public. Lord knows I couldn't put together something as ambitious as this. However, what I see here is a variation on the problem seen with the tiedown. Having the mount body locked to the LCA so that it moves relative to the pin and bushing, with just a urethane bushing expected to take the beating, seems to be asking for trouble. If you observe how the stock mount works, there is no friction between the mount, its bushing and the pin - they move together. Take it as a brick, but I'm making an observation that is a corollary to what happened with the tiedown, which Jeff and I were somewhat key in reporting. If I am wrong and you have made some provision for this in the design, then great. Everything else looks good to me.
Like I said to Sean, I have not shown pictures of the bottom, the rear, and the inside of that mount. Questions and concerns formed on such little information as I have provided are reasonable. But hard absolute "I know what will happen" comments are just a joke with so little data.
It way ease your mind to know that the polyurethane bushing is not going to take the abrasion of the turning pin. There is a steel sleeve inside the polyurethane that will be in contact with the pin. This design is identical to the bottom of a Koni, Boge, or Bilstein. If you look at the bottom of the rear shock, you will see that the rubber is lined on the inside with a steel sleeve, and the pin turns in that sleeve. Same here. Only instead of having so much shore A 60 rubber between pin and shock bottom, we have a lesser section of shore C 55 (equivalent to a Shore A 110) polyurethane.
Let me drive it, and lets see. My race schedule is already published, it is here:
http://www.928motorsports.com/2012track.php
Anyone is welcome to come and look and watch at these events. Do call before making the trip to make sure we will be there. I know the April 21-22 race at the Autobahn is "on the bubble" over here and we may scratch that race.
Bill, thank you for your comments. Never a problem.
#53
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Carl, I like the concept of this, especially for track cars. For everyday street cars I can't really see the benefit vs cost, but of course that is up to end consumer to decide.
Now in the original post, you said you have bits ready to send out 9 sets to customers immediately. Considering that this setup has never seen a mile on your car yet (only bench tested) do you think this is a prudent business move? Personally if I was dropping over 3K for new shocks, springs and mounts I would want them to be tested thoroughly on a car before I bought them.
I understand that you have made it clear that this is a new product. What type of guarantee are you offering with this product if it doesn't perform to expectation? I hope it isn't new product, $3778, buyer beware!
Now in the original post, you said you have bits ready to send out 9 sets to customers immediately. Considering that this setup has never seen a mile on your car yet (only bench tested) do you think this is a prudent business move? Personally if I was dropping over 3K for new shocks, springs and mounts I would want them to be tested thoroughly on a car before I bought them.
I understand that you have made it clear that this is a new product. What type of guarantee are you offering with this product if it doesn't perform to expectation? I hope it isn't new product, $3778, buyer beware!
#54
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Sean, thank you for your concern. But an opinion that is fully formed based on what pictures I posted is at best, a guess. I did not (deliberately) post pictures of the bottom, the inside, or the back of that shock mount, did I? So you have at best an incomplete understanding of what we have done to hold that shock mount still.
Like I said, here it is. It is new. I will be driving it soon. Maybe April, certainly May. We'll see.
I'm one of the only ones that show development right here in front of everyone "warts and all" Abe Lincoln would say. You will see what happens, good, bad, or indifferent. At least I developed it with my own money and it sits on my own car (ready for final testing, I might add).
Like I said, here it is. It is new. I will be driving it soon. Maybe April, certainly May. We'll see.
I'm one of the only ones that show development right here in front of everyone "warts and all" Abe Lincoln would say. You will see what happens, good, bad, or indifferent. At least I developed it with my own money and it sits on my own car (ready for final testing, I might add).
#55
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Cosmo, I have always stood behind my work.
Two examples: when an update to our steel upper a-arms became available to replace the spherical rod end with a greaseable and rebuildable ball joint, I offered an upgrade to each customer that bought them. Many Version 1 steel upper a-arms were replaced with upgraded version 2 models.
When an improvement to the rear drop link mounts with tie-down hooks became available, I upgraded every set we had in the field free of charge.
Like the camshaft sprockets I introduced a while ago - I need to get some miles on them to see how they perform in the field. We have bench tested them here to death, but cannot learn any more from the bench. They need track time.
Some people like to be "early" and get the latest thing right away. They get a discount. Others prefer to wait and see how they behave and get Version 2 later.
Two examples: when an update to our steel upper a-arms became available to replace the spherical rod end with a greaseable and rebuildable ball joint, I offered an upgrade to each customer that bought them. Many Version 1 steel upper a-arms were replaced with upgraded version 2 models.
When an improvement to the rear drop link mounts with tie-down hooks became available, I upgraded every set we had in the field free of charge.
Like the camshaft sprockets I introduced a while ago - I need to get some miles on them to see how they perform in the field. We have bench tested them here to death, but cannot learn any more from the bench. They need track time.
Some people like to be "early" and get the latest thing right away. They get a discount. Others prefer to wait and see how they behave and get Version 2 later.
#56
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if you made a part that was exactly like the stock shock, as an incert that then mounted, universally to any of the major shocks, you would have a home run. basically, lap off the stock shock and make that part. once its installed, it would never have to be removed and work just like stock as far as the lower control arm config.
#57
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I agree with puyi...
The Koni shock struggles to control springs which are rated higher than 600lbs/in. Bilstein can be revalved by pretty much anyone and reasonably cheaply. Moreover, the Bilstein are monotube, which contrary to what Carl says are better in terms of not overheating under race conditions.
Carl's product looks good - although I am not sure about the rear bottom mount too. I don't want to get involved in the argument between Carl and Greg, but I think there will be movement there under load. Hell, my racer runs 1200/800 springs - that's a lot of force down there, to put it in non-engineering terms. And for the record - we use the original pick up points, but everything is rose-jointed...
The Koni shock struggles to control springs which are rated higher than 600lbs/in. Bilstein can be revalved by pretty much anyone and reasonably cheaply. Moreover, the Bilstein are monotube, which contrary to what Carl says are better in terms of not overheating under race conditions.
Carl's product looks good - although I am not sure about the rear bottom mount too. I don't want to get involved in the argument between Carl and Greg, but I think there will be movement there under load. Hell, my racer runs 1200/800 springs - that's a lot of force down there, to put it in non-engineering terms. And for the record - we use the original pick up points, but everything is rose-jointed...
#58
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It way ease your mind to know that the polyurethane bushing is not going to take the abrasion of the turning pin. There is a steel sleeve inside the polyurethane that will be in contact with the pin. This design is identical to the bottom of a Koni, Boge, or Bilstein. If you look at the bottom of the rear shock, you will see that the rubber is lined on the inside with a steel sleeve, and the pin turns in that sleeve. Same here. Only instead of having so much shore A 60 rubber between pin and shock bottom, we have a lesser section of shore C 55 (equivalent to a Shore A 110) polyurethane.
#60
Race Director
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I wonder what my actual spring rate is with minus 1.5 coils eibachs....on well worn bilsteins....I am quite happy with the suspension..its well controlled and feels properly damped....I just need a bit of sway bar adjustments to dial in the slicks....
I am sure the new car with its 800-500 springs and custom valved bilsteins will be plenty stiff....
I am sure the new car with its 800-500 springs and custom valved bilsteins will be plenty stiff....