Clutch Upgrade: Which one?
#61
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When I swapped out the single-disc clutch in my '91 for a dual-disc one, I could tell the difference in the speed at which the RPM dropped in neutral. With the DD sometimes the engine would die when pressing the clutch in certain situations, whereas it did not do this with the SD clutch. Nothing I couldn't tune out with the ST2. The difference could easily be logged. I'm not sure I would be able to tell a difference by just changing out the flywheel for a lighter one...
Dan
'91 928GT S/C
475hp/460lb.ft
Dan
'91 928GT S/C
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3lbs off the flywheel is NOTHING nothing nothing.
I'd really like to see dyno results to resolve this. All of the math is hard to dispute because, well, it's math. But my experience in my Saab with the lightened flywheel tells me there's a power benefit to it; definitely noticed a seat-of-the-pants difference, plus my basically stock clutch didn't slip as much (IIRC, I changed out the pressure plate and disc for a Saab 9000 clutch kit; this was many moons ago). Maybe I was getting a lot more loss from clutch slippage than I realized? Sadly I didn't do a before and after dyno with the change (because I was on a shoestring budget during that project!).
Would it make sense that a clutch could better grip a lighter flywheel, and thus generate the sense of more power while not actually being anymore powerful?
Would it make sense that a clutch could better grip a lighter flywheel, and thus generate the sense of more power while not actually being anymore powerful?
There is nothing to dispute, only the guys that are doubting my logic here.
the formulas Ive used, are the SAME that are used in the dyno ietself. thats why this discussion is so silly! the equations are known. you give me the acceleratoin time, the weight and the size and ill tell you the power associated with it. its really simple guys!
and as GB said, no grip has nothing to do with it. your seat of the pants feel on the saab was wrong. there is nothing preceptable with a lighter flyweel, besides quick reving the engine. even 25lbs , which has a huge effect, is almost negligible as far as human perception. we are talking a 3 lb flywheel savings here
#62
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I think if you focus on a light flywheel as a power-adder, you will be disappointed. Saving 3 pounds on a 200 pound rotating assembly (crank, rods, pistons, harmonic balancer, flywheel, clutch, pressure plate, driveshaft, input shaft, primary gear shaft, a pair of half shafts, a pair of wheels and a pair of tires and a pair of rear brake rotors - all of which must be rotated before the tires can move) - it is an reduction of 1.5% of the entire rotating mass when the clutch is OUT. Measured at the tire (chassis dyno) the improvement will be there, but it is slight.
However, if you focus on the improvement in throttle response for shifting, the clutch is IN, and the rotating assembly is now just crank, rods, pistons, harmonic balancer, flywheel, pressure plate. 3 pounds out of maybe 50 pounds. Much better.
I would buy an aluminum flywheel because I want faster throttle response, especially useful if you are an old-school down-shiftter like me. True heel-and-toe stuff. I don't know that I'd buy one as a power-adder. Its there mathematically, but too slight to feel in the seat of your pants.
However, if you focus on the improvement in throttle response for shifting, the clutch is IN, and the rotating assembly is now just crank, rods, pistons, harmonic balancer, flywheel, pressure plate. 3 pounds out of maybe 50 pounds. Much better.
I would buy an aluminum flywheel because I want faster throttle response, especially useful if you are an old-school down-shiftter like me. True heel-and-toe stuff. I don't know that I'd buy one as a power-adder. Its there mathematically, but too slight to feel in the seat of your pants.
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if you have it in neutral, its all you said, right up before the halfshafts.
with the clutch in, its the 60lb crank, rods , pistons, flywheel clutch sans the discs and the short shaft. more like 125lbs, for which the 3lbs is near 2%
#63
Former Sponsor
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If not thickness, how about the "freshness" of the surface? https://rennlist.com/forums/928-foru...ng-clutch.html
Sorry to be a noob. Thought I understood how clutches, flywheels, and pressure plates work, but it's certainly possible I'm missing something.
Sorry to be a noob. Thought I understood how clutches, flywheels, and pressure plates work, but it's certainly possible I'm missing something.
When hot spots form in the flywheels, they are actually impossible to get rid of. That is why flyweels get "ground" instead of "turned" when they are reconditoned. "Grinding" flywheels to make them flat and true "smears" everything together, so it all looks the same, for a short period of time. But since those "hot spots" are still there, they reappear virtually as soon as the new clutch disc hits them.
The "replaceable" surface that people put into their aluminum flywheels is generally very handy, since a "new surface" can be simply installed, when the old surface gets "cooked". However, you have to be careful that the entire aluminum flywheel is not distorted from the heat.
#64
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Kibort,
I agree that link I posted makes poor use of the word "power" and thats the most confusing element always in these conversations.
"Power" can be used as a verb, a noun, and an adjective.
As an engineer, you know that Torque is not power. Torque is work. Power is work over TIME. (I know you know this, just talking to the larger audience.) Hence, torque has no timeline, while power (common HP) does have a time element.
In that link, the author is speaking to laymen, not engineers, and the word "power" and "powerful" are being used like laymen do - to describe both torque and HP. I am not a degreed engineer myself, and I still find it very difficult to write to a broad audience of both academics and lay persons and get it right.
If I write for a laymens understanding, the engineers will have a field day with it. If I write in engineer-speak, the laymen can't understand it and I have failed to communicate an idea.
Its hard to please both readers at the same time, and the topic of HP vs Torque is one of the most common examples I see.
I agree that link I posted makes poor use of the word "power" and thats the most confusing element always in these conversations.
"Power" can be used as a verb, a noun, and an adjective.
As an engineer, you know that Torque is not power. Torque is work. Power is work over TIME. (I know you know this, just talking to the larger audience.) Hence, torque has no timeline, while power (common HP) does have a time element.
In that link, the author is speaking to laymen, not engineers, and the word "power" and "powerful" are being used like laymen do - to describe both torque and HP. I am not a degreed engineer myself, and I still find it very difficult to write to a broad audience of both academics and lay persons and get it right.
If I write for a laymens understanding, the engineers will have a field day with it. If I write in engineer-speak, the laymen can't understand it and I have failed to communicate an idea.
Its hard to please both readers at the same time, and the topic of HP vs Torque is one of the most common examples I see.
even your quick blips will not be effected by 3 lbs of savings. i rely on precise shifting during the 10 years i put on that stock S4 transmission. probalby too me several years to get really good at it anyway, so it took some abuse early on. 3 lbs wont do much there. buy your flywheel to save the 3 lbs, as it all adds up , and its nice piece of technology. but dont tout it to do more than it can.
keep up the good work!
Mark
#65
Former Sponsor
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Carl, if ithe car is in gear, then yes its everthing you said, AND THE CAR ITSELF! you left that out its 3lbs out of 3000lbs!!! (only that the 3lbs is spinning)
on the dyno, add the dyno drums, they are all connected and part of the equation. you are really missing a lot in your discriptions!
if you have it in neutral, its all you said, right up before the halfshafts.
with the clutch in, its the 60lb crank, rods , pistons, flywheel clutch sans the discs and the short shaft. more like 125lbs, for which the 3lbs is near 2%
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if you have it in neutral, its all you said, right up before the halfshafts.
with the clutch in, its the 60lb crank, rods , pistons, flywheel clutch sans the discs and the short shaft. more like 125lbs, for which the 3lbs is near 2%
#67
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I try to tell folks that the blue hot spots/cracks from getting to hot may grind away, but the blue hot spots have changed the hardness of the metal, and they will wear different.
I also suspect that this hardness difference affects the way they wear.
Sometimes it is just fine, other times they do not work well at all.
I have got to the point that I refuse to even grind one with small heat cracks in them because it seldom seems to end well.
What are your thoughts on this theory?
BTW, one of my "Competitors" and I use that term loosely actually turns their flywheels on a brake lathe.
I also suspect that this hardness difference affects the way they wear.
Sometimes it is just fine, other times they do not work well at all.
I have got to the point that I refuse to even grind one with small heat cracks in them because it seldom seems to end well.
What are your thoughts on this theory?
BTW, one of my "Competitors" and I use that term loosely actually turns their flywheels on a brake lathe.
The "freshness" of the surface fools most people.
When hot spots form in the flywheels, they are actually impossible to get rid of. That is why flyweels get "ground" instead of "turned" when they are reconditoned. "Grinding" flywheels to make them flat and true "smears" everything together, so it all looks the same, for a short period of time. But since those "hot spots" are still there, they reappear virtually as soon as the new clutch disc hits them.
The "replaceable" surface that people put into their aluminum flywheels is generally very handy, since a "new surface" can be simply installed, when the old surface gets "cooked". However, you have to be careful that the entire aluminum flywheel is not distorted from the heat.
When hot spots form in the flywheels, they are actually impossible to get rid of. That is why flyweels get "ground" instead of "turned" when they are reconditoned. "Grinding" flywheels to make them flat and true "smears" everything together, so it all looks the same, for a short period of time. But since those "hot spots" are still there, they reappear virtually as soon as the new clutch disc hits them.
The "replaceable" surface that people put into their aluminum flywheels is generally very handy, since a "new surface" can be simply installed, when the old surface gets "cooked". However, you have to be careful that the entire aluminum flywheel is not distorted from the heat.
#70
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If they get heat cracks tell the owner to get an automatic.
If the have some bluing then simply reuse or replace. They may need a slight turning to true them but if they need much then they should just be replaced.
If the have some bluing then simply reuse or replace. They may need a slight turning to true them but if they need much then they should just be replaced.
#74
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Here's the 'before' surface of my GT's flywheel at 108K miles, I had it skimmed and it was still in spec
The most impressive (?) one I recall is Paul's, in this thread:
https://rennlist.com/forums/928-foru...el-cracks.html
![](https://webfiles.uci.edu/redwards/public/Flywheel%20bolts%20off%20ready%20to%20pull%2012-23-07.jpg)
The most impressive (?) one I recall is Paul's, in this thread:
https://rennlist.com/forums/928-foru...el-cracks.html
![](https://webfiles.uci.edu/redwards/public/Flywheel%20bolts%20off%20ready%20to%20pull%2012-23-07.jpg)
![](https://webfiles.uci.edu/redwards/public/Flywheel%20machining%20limit%20specs%201-4-12.jpg)
#75
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Some dont operate clutch'ed cars as they should be operated.
sitting in traffic with the clutch in for hours over the clutches life, will do this it.
as was said, if i see this, i would recommend a auto as well!![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
understanding doesnt equal perfection.
sitting in traffic with the clutch in for hours over the clutches life, will do this it.
as was said, if i see this, i would recommend a auto as well!
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)
understanding doesnt equal perfection.
![Smilie](https://rennlist.com/forums/images/smilies/smile.gif)