Extrude Honing
#16
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The photo below gives you an idea of the two of the intake runners used on the 928. The one on the left is the S2 intake, note the near 180 degree bend and the restriction near the injector. The S runner is much better with no restriction and only a 90 degree bend. The 90 bend is still far from perfect, the intake that I made below is better again. Much more gentle curves which are better for less restriction.
I don't think extrude honing is needed, I used a die grinder and a ball hone which did a perfectly good job. It also wont make much difference what you do when you use an intake with such a big bend in them.
I don't think extrude honing is needed, I used a die grinder and a ball hone which did a perfectly good job. It also wont make much difference what you do when you use an intake with such a big bend in them.
I am sure it works great and I applaud the execution, but pretty hard to say those are better than the Euro S..or even the stock versions, without lots of testing.
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David Roberts
2010 Jaguar XKR Coupe - 510HP Stock - Liquid Silver Metallic
928 Owners Club Co-Founder
Rennlist 928 Forum Main Sponsor
www.928gt.com
928 Specialists on Facebook - 928Specialists
Sharks in the Mountains on Facebook - 928SITM
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#17
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Those look nice, but arguably not "optimum".. yours have sharper bends, shorter runners (moving torque curve slightly, good or bad depending on usage) and makes it a lot tougher to change the spark plugs (which is the reason for the offset bends on 4 of the runners to start with).
I am sure it works great and I applaud the execution, but pretty hard to say those are better than the Euro S..or even the stock versions, without lots of testing.
I am sure it works great and I applaud the execution, but pretty hard to say those are better than the Euro S..or even the stock versions, without lots of testing.
The S2 runners are 5 cm longer and I suspect that the reason they have that crimped down area near the injector is.for increased velocity due to those injectors having such a poor spray atomization.
If anybody has seen them on the test bench they will know these injectors spray like a syringe. The CIS injectors spray much better.
As for testing, I never tested back to back on the dyne the two intakes. I can say if this is of any help? Another 928 with a brand new engine, 4.8L vs 5.0L mine being 5.0L, his having Haltech controlling the management and having a sports exhaust but no headers which mine does.
Other than different assembly tweaks no major differences except what is already outlined. There was a 60 rwhp difference and the difference in drivability is very different also.
#18
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his having Haltech controlling the management and having a sports exhaust but no headers which mine does.
Other than different assembly tweaks no major differences except what is already outlined. There was a 60 rwhp difference and the difference in drivability is very different also.
Other than different assembly tweaks no major differences except what is already outlined. There was a 60 rwhp difference and the difference in drivability is very different also.
#19
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Brendan, his car was 60 rwhp down on my car, same day, same dyno and operator. My car has much better torque also. Mine ran factory management with the timing gear altered to advance the timing.
#21
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By U-928
The day these runs were done was a 928 dyno day, my engine and the other fellows were both new, his had been tuned but later was optimized a little more like mine, on the actual day mine beat his by 77 rwhp. I reduced this to 60 as next week he went and had it retuned by the Haltech dealer and gained about 12 to 13 hp. I didn't mention this so as to cut a long story short. Mine late a gained another 5 hp or so and does 311 at the wheels.
That equates on the dyno we use in "shootout mode" to around 390 (to be conservative) HP as other late model cars, do about the same that have slightly in excess of 400 crank HP such as the LS2 chevies and 5.4 Litre overhead cammed Fords (Prodrive)
His car with around 240 rwhp (manual gearbox) was about right when compared another S with CIS and an auto which did 213 rwhp. A late model (hi comp) S4 did 250 rwhp on the same day. Unfortunately some cars didn't turn up to give us better bench marks.
Wow. You'd expect the Haltech car to have had a little better output then that. Was that car not tuned?
That equates on the dyno we use in "shootout mode" to around 390 (to be conservative) HP as other late model cars, do about the same that have slightly in excess of 400 crank HP such as the LS2 chevies and 5.4 Litre overhead cammed Fords (Prodrive)
His car with around 240 rwhp (manual gearbox) was about right when compared another S with CIS and an auto which did 213 rwhp. A late model (hi comp) S4 did 250 rwhp on the same day. Unfortunately some cars didn't turn up to give us better bench marks.