Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Broken radiator plug removal and blocked drain

Thread Tools
 
Search this Thread
 
Old 01-06-2011, 10:33 PM
  #1  
Herman K
Rennlist Member
Thread Starter
 
Herman K's Avatar
 
Join Date: Jun 2005
Location: Rockport, TX
Posts: 1,697
Received 14 Likes on 8 Posts
Default Broken radiator plug removal and blocked drain

I'm starting my TBW project today by draining the coolant from the radiator and the engine.

When I unscrewed the radiator drain plug it snapped half way on the thread I did solve that by inserting a heated tip of a screw driver in the remainder and was able to get it out.

When I removed the engine drain plug on the DS side I got a normal stream of coolant coming out but I found that the PS was dry and had a lot of sediment behind the plug after some severe poking I managed to get some coolant to run out and the passge feel clear now when I insert a small screw driver.

The question is do I require some additonal flushing or install drains that can be opened when the system is under pressure in order to blow out some more remaining sediment (if there's any)

If anybody has had some similar experience I would like to know.

Thanks
Attached Images     
Old 01-06-2011, 10:43 PM
  #2  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

Just get a new one and install it, i try to keep at least 3 in my tool box all the time, you can so very easily tighten them to much and break them when they come out.

Many folks here have been there.
Old 01-06-2011, 10:44 PM
  #3  
Tails
Burning Brakes
 
Tails's Avatar
 
Join Date: May 2001
Posts: 1,124
Likes: 0
Received 11 Likes on 10 Posts
Default

Herman.
Drain plug: BTDT, a cheap replacement part.

PS crankcase drain plug: I would pressure flush the block to ensure that the PS drain is clear by using cold water via a hose from your cold water tap.

Pressure flush with DS drain plug installed. so you force drainage from PS drain.

When clear then put PS in and remove DS and pressure flush DS to ensure all is clear.

I would not try to clear drains when block is hot and under pressure, 90 decrees C water under pressure and it is hot enough to inflict sever burns.

Tails 1990 928S4 Auto
Old 01-06-2011, 10:48 PM
  #4  
Herman K
Rennlist Member
Thread Starter
 
Herman K's Avatar
 
Join Date: Jun 2005
Location: Rockport, TX
Posts: 1,697
Received 14 Likes on 8 Posts
Default Always appreciate your comments..

Thanks Greg

Have you any seen any engine drains that had sediment behind the plugs blocking the coolant from draining until you poked out the sediment?
Old 01-06-2011, 10:49 PM
  #5  
Herman K
Rennlist Member
Thread Starter
 
Herman K's Avatar
 
Join Date: Jun 2005
Location: Rockport, TX
Posts: 1,697
Received 14 Likes on 8 Posts
Default Your right...

Originally Posted by Tails
Herman.
Drain plug: BTDT, a cheap replacement part.

PS crankcase drain plug: I would pressure flush the block to ensure that the PS drain is clear by using cold water via a hose from your cold water tap.

Pressure flush with DS drain plug installed. so you force drainage from PS drain.

When clear then put PS in and remove DS and pressure flush DS to ensure all is clear.

I would not try to clear drains when block is hot and under pressure, 90 decrees C water under pressure and it is hot enough to inflict sever burns.

Tails 1990 928S4 Auto
Thanks for your advise
Old 01-06-2011, 10:53 PM
  #6  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 27,898
Received 2,252 Likes on 1,246 Posts
Default

sediment is a common issue on cars that have not had the coolant system refreshed every few years
Old 01-06-2011, 10:55 PM
  #7  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Herman,

I have seen this before. It is normally metal shavings from the water pump impellor eating into the block.....

It could be from a past pump, or the one in there.
Old 01-06-2011, 11:34 PM
  #8  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Herman K
Thanks Greg

Have you any seen any engine drains that had sediment behind the plugs blocking the coolant from draining until you poked out the sediment?
Yep, in every fluid a car holds.



Quick Reply: Broken radiator plug removal and blocked drain



All times are GMT -3. The time now is 09:52 PM.