Modulator Valve replacement
#1
Rennlist Member
Thread Starter
Modulator Valve replacement
86 automatiic is shifting harshly.
Vacuum check showed expected high vac on hose at modulator valve.
But, modulator valve, when checked with mighty vac unit, wouldn't hold vac.
Here are a few pictures of replacement.
Mounting bolts are 5mm hex allen.
Shift acutation rod was popped off stud for access.
Exhaust was dropped a bit.
Heat shield was removed.
Will need to get a shift rod boot, as this one broke-up.
Vacuum check showed expected high vac on hose at modulator valve.
But, modulator valve, when checked with mighty vac unit, wouldn't hold vac.
Here are a few pictures of replacement.
Mounting bolts are 5mm hex allen.
Shift acutation rod was popped off stud for access.
Exhaust was dropped a bit.
Heat shield was removed.
Will need to get a shift rod boot, as this one broke-up.
#2
Rennlist Member
In my S4 I just swapped the cracked rubber cap and it really helped. I will replace the whole assembly later on when I can afford to have the car down for a while if something goes wrong.
#6
Rennlist Member
#7
Rennlist Member
Thread Starter
No need to drain / no leaking.
Similar shift behavior here before switching (haven't tried it yet / might need to adjust).
The heavier the acceleration and throttle, the less noticeable, but at light throttle 1-2 had become very abrupt. Valve itself wouldn't hold vac, maybe the cap as pointed out by Karl.
Check with Roger or others on price / part #. Reasonable.
Similar shift behavior here before switching (haven't tried it yet / might need to adjust).
The heavier the acceleration and throttle, the less noticeable, but at light throttle 1-2 had become very abrupt. Valve itself wouldn't hold vac, maybe the cap as pointed out by Karl.
Check with Roger or others on price / part #. Reasonable.
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#8
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#11
Rennlist Member
If it is holding vacuum at the T at the back of the motor then no. I had a crack in my T that I fixed and it would only hold vacuum for 3 seconds!
You said your car shifts hard on 1-2, is that all the time?
I am trying to find a decent check valve to put on that vacuum hose. On a NA car the modulator sets the maximum line pressure at 0 vacuum. On the boosted car it continues to increase the line pressure with manifold pressure, but I still have 18 hg at idle and vacuum under light throttle. If I adjust the modulator to have a smooth shift at WOT, I get shift flares at light throttle. If I set so it shifts properly at light throttle it shifts really hard at WOT. I have tried a vacuum check valve and it just messes up the shifting, they must accumulate vacuum or they don't react fast enough .
You said your car shifts hard on 1-2, is that all the time?
I am trying to find a decent check valve to put on that vacuum hose. On a NA car the modulator sets the maximum line pressure at 0 vacuum. On the boosted car it continues to increase the line pressure with manifold pressure, but I still have 18 hg at idle and vacuum under light throttle. If I adjust the modulator to have a smooth shift at WOT, I get shift flares at light throttle. If I set so it shifts properly at light throttle it shifts really hard at WOT. I have tried a vacuum check valve and it just messes up the shifting, they must accumulate vacuum or they don't react fast enough .
#13
Rennlist Member
I found a leak where the rubber hose from the modulator connects to the metal line on the torque tube. The hose end was frayed and missing a chunk of rubber. Cut off the bad end, reattached and held vacuum fine. YMMV.
#15
Rennlist Member
I have vacuum until about 1/4 throttle then it is positive pressure. The positive pressure really makes it shift hard under boost. I called Steve Cattaneo at Master Tech today and he suggested getting a check valve from a 1987 300D Mercedes as they are a turbo diesel and are fitted with one from the factory. Unfortunately Mercedes says the part is NLA.
I am going to try hooking my check valve on a T fitting with the check valve venting to the atmosphere under pressure and closing under vacuum. This should stabilize the vacuum signal and make it work a lot better.
I am going to try hooking my check valve on a T fitting with the check valve venting to the atmosphere under pressure and closing under vacuum. This should stabilize the vacuum signal and make it work a lot better.