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An potentially expensive mistake....

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Old 05-23-2010, 08:41 PM
  #31  
Mrmerlin
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thats a good thing that the damage wasnt more severe.
With the small bolt being stripped be very careful with the measurement of the new bolt length you might get a longer bolt but it will bottom out if its too long.
Note use washers to get the length correct (if you use a longer bolt) and also that bolt goes into the block so you may have to put a helicoil into the small bolt hole and then make sure to tighten it last and not over tighten it.
BTDT
Old 05-23-2010, 08:59 PM
  #32  
Bill Ball
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Right, Stan. I mentioned to Rob to probe the bolt hole. It looks like there is enough good thread and depth for a longer bolt w/o bottoming and that bolt doesn't need to be torqued down all that tight. There are two larger diameter bolts that anchor the cassette.
Old 05-24-2010, 12:27 PM
  #33  
auzivision
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I’m glad to hear you dodge the bullet… nothing major.

There must have been some loose bolts prior to the incident. I still don't get how the ALT pulley bolt backed out. I just figured it had snapped off.

The cassette bolt I would have guessed was missing (since there are two side by side where one would probably do… typical German engineering). It’s the pivot bolt that has all the meat.

I think I’m going to try real hard to get my belly pan back on because I’m thinking it offers up at least a little bit of protection. I think it’s in the attic somewhere.
Old 05-24-2010, 12:55 PM
  #34  
Bill Ball
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Kurt:

I don't understand how the alternator nut and pulley came off either without damaging the shaft. The one missing bolt could have been tight - it stripped threads out of the block. The others could have been tight beforehand too - they stretched. All in all, rather amazing, however.
Old 05-24-2010, 01:07 PM
  #35  
auzivision
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That makes sense on the cassette… a huge impulse/spike of force. One bolt strips hole, one stretches and one (or two get bent).

A bolt backing out on a pulley with woodruff key is beyond my imagination.

That makes sense on the cassette… a huge impulse/spike of force. One bolt strips hole, one stretches and one (or two get bent). A bolt backing out on a pulley with woodruff key is beyond my imagination.

I won a set of these in Hell a few years back, just never got around to installing them. I wonder it they would a helped a little in this case… hard telling.

http://www.928motorsports.com/parts/chinplate.php
Old 05-24-2010, 01:22 PM
  #36  
FredR
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Rob,

You are not the first 928 owner to do something a bit twatish! Sounds like a relatively light incident-anything less than $1k of attrition is good news if you do not manage to keep it between the hedges. This is just a flesh wound.

I can thoroughly recommend the aluminium pans and as Wally said in his post you need to transfer the stacks as they do not come on the ally pans. I can also highly recommend the bash plates that Carl sells. whether they would have saved your bacon in this instance I do not know given the angle of attack. The bash plates are optimal over speed bumps and sharp dips in the road [as I found out recently]. The ally pan also provides quite a lot of protection and a big hammer will knock it back in shape [I beached my rear pan recently trying to get a shaded parking spot under a tree].

Unfortunately my current GTS did not have the original plastic cover fitted so I do not have the vent stacks fitted on my belly pan. Not sure what they are actually doing - I presume they help extract hot air from specific locations- I have not seen any detriment but then....?

Get well soon

Best wishes

Fred R

[QUOTE=rligeti;7591379]I took the 928 out today to get the fluids moving and about half way though my 3 mile loop, the rains came.... I wanted to get back to shelter since she just got a buff and polish and I was on the go pedal a little too heavy, lost the *** end in a corner, went to correct, flipped it the other way and can over a curb......

From what I can tell, at the very least it's a belly pan, new alternator pulley and belt, possibly alternator mount, alignment and I'm not sure what else yet.

Cosmetically, no damage, emotionally, it's another story...

I feel like i'm gonna barf...



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